Filling system for solids, pastes, and liquids
Eliminate contamination risks while achieving high-speed, precise filling of solids, pastes, and liquids with a versatile system designed for diverse packaging needs.
Fills and Seals Solids, Liquids, and Pastes
The FS 800 from Rychiger is a precision-engineered filling and packaging solution designed for pet food and ready meal manufacturers. Its unique walking beam transport system minimizes contamination by preventing spillage, ensuring stringent hygiene standards are met. This machine efficiently handles solids, liquids, and pastes across 6 to 8 lanes, achieving up to 400 container fills per minute. Its modular design allows seamless integration within existing lines and expansion as production needs evolve. The FS 800 operates with high-speed precision and includes a punching and sealing module for secure, high-quality seals. Available in various configurations, it caters to diverse product shapes and materials. The system’s open design simplifies maintenance, while its compliance with industry standards ensures reliable performance for continuous operations.
Benefits
- Ensures product safety by eliminating contamination risks with a walking beam transport system.
- Enhances production flexibility with a modular design adaptable to various container shapes and sizes.
- Maximizes operational efficiency by achieving up to 400 fills per minute.
- Simplifies cleaning needs with an open design that facilitates easy maintenance.
- Supports continuous high-speed operations with reliable performance for pet food and convenience food markets.
- Applications
- Ready meals,Pet food,Convenience food products,Powders,Pastes,Solids,Liquids
- End products
- Nutritional supplements,Instant soup mixes,Baby food pouches,Sauce packets,Dried fruit granola,Canned cat food,Tomato paste,Shelf-stable meals,Retort pouches,Pureed vegetables,Canned dog food
- Steps before
- Destacking,Separation
- Steps after
- Packing,Sealing
- Input ingredients
- solids,pastes,liquids,powders,containers
- Output ingredients
- filled containers,packaged pet food,packaged ready meals,sealed containers
- Market info
- Rychiger is known for engineering high-precision filling and sealing machines for the food and medical industries, offering customized, innovative automation solutions, with a strong reputation for reliability and exceptional engineering expertise in the packaging sector.
- Speed
- 55 cycles/min
- Capacity
- 400 portions/min
- Number of Lanes
- 6 to 8 lanes
- Output Per Minute
- 330 to 440 depending on lanes
- Output Per Hour
- 19,800 to 26,400 depending on lanes
- Weight
- 8,000 kg
- Connected Load
- 3 x 400 V + Pe / 50 Hz
- Rated Power
- 30 - 60 kW
- Compressed Air Requirement
- ≥ 5 bar,10 l/min
- Cooling Water Requirement
- 3 - 5 l/min
- Container Material Compatibility
- Virtually any material and shape
- Filling Method
- Solids,Powders,Liquids,Pastes
- Working mechanism
- Walking beam system
- Automation level
- PLC-controlled
- CIP/SIP
- Wet cleaning
- Batch vs. continuous operation
- Inline Continuous
- Changeover time
- Not specified
- Cleaning method
- Rarely necessary due to beam system
- Viscosity
- Low to high viscosity
- Container size
- Various sizes
- Container shape
- Various shapes
- Product type
- Solids,pastes,liquids
- Filling material compatibility
- Pet food,ready meals
- Machine footprint
- LxWxH (Depends on machine design)
- Weight
- 8'000 kg
- Feed/discharge method
- Walking beam transport system
- Number of lanes
- 6 to 8 lanes
- Cycles per minute
- 50 - 55 cycles/min
- Control panel type
- Modular HMI
- Integration possibilities
- Flexible module integration
- Transport system
- Walking beam
- Lanes
- 6 to 8 lanes
- Machine design
- Entry-level and extendable
- Cleanability
- Open design for wet cleaning