High throughput tray conveyor system
Looking to streamline your tray sealing process? This modular conveyor system integrates seamlessly, enhancing efficiency with rapid changeovers and precise control for a fully automated production line.
Automates Tray Filling and Sealing Processes
The OC Conveyor/Twin Conveyor from Proseal is a versatile solution for food tray filling and sealing, catering to sectors from baby food to pharmaceuticals. With its modular design, this high-throughput conveyor system operates at speeds up to 120 packs per minute, ensuring rapid product changeover under five minutes. This system boasts a flexible, user-friendly interface with recipe-driven auto set-up for seamless pack changes. Integrating with tray sealers, multi-head weighers, and lid applicators, its high-specification drive system maintains precise control of product movement, minimizing spillage. Available with options for remote monitoring and real-time data support, it’s engineered for continuous, efficient, and fully automated operation. The system’s ability to accommodate both solid and liquid products makes it an essential component of diverse production lines, offering reliability and efficiency for high-speed packaging operations.
Benefits
- Enhances production efficiency with rapid changeover capability, reducing downtime to under five minutes.
- Increases operational speed with throughput of up to 120 packs per minute, ensuring high-volume processing.
- Minimizes product waste through precise control of tray and lid handling, preventing spillage.
- Integrates seamlessly with auxiliary equipment for a fully automated production line, reducing manual intervention.
- Facilitates easy operation with a user-friendly interface, supporting simplified setup and reduced training time.
- Applications
- Sauces,Sandwiches,Bakery,Oils,Dairy,Seafood,Soups,Dairy alternatives,Seasonings,Personal care,Ready meals,Pet food,Fruits,Nuts,Baby food,Confectionery,Meat,Plant-based protein,Dressings,Poultry,Pharmaceutical
- End products
- Dog biscuits,Diced fruit salad,Tomato bisque,Herbal seasonings,Chocolate truffles,Lasagna,Cooked shrimp,Cheese slices,Almond milk,Croissants,Multivitamin tablets,Tofu blocks,Olive oil,Grilled chicken breast,Vinaigrette dressing,Moisturizing cream,Teriyaki sauce,Ham and cheese sandwich,Roasted cashews,Pureed baby food
- Steps before
- Tray de-nesting,Filling,Weighing
- Steps after
- Tray sealing,Labelling,Packaging
- Input ingredients
- trays,tray lids,product for filling,empty containers
- Output ingredients
- filled trays,sealed trays,packaged products
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.
- Throughput speed - single lane continuous
- 60 packs per minute
- Throughput speed - single lane indexing
- 45 packs per minute
- Throughput speed - twin lane continuous
- 120 packs per minute
- Throughput speed - twin lane indexing
- 90 packs per minute
- Fill dwell time
- 0.5 second
- Automation
- Recipe driven auto machine set-up
- Modular Design
- Customer-specified conveyor length,width,tray pitch
- Variable pitch indexing
- Accommodates tray and lid dispensers,filling and weighing heads
- Control System
- High specification conveyor drive system
- Operation Mode
- Continuous / Indexing
- Lane Configuration
- Single / Twin
- Automation level
- PLC
- Batch vs. continuous operation
- Continuous / Inline
- Changeover time
- Under 5 minutes
- Cleaning method
- Manual
- Throughput speed
- 120 packs per minute
- Fill dwell time
- 0.5 seconds
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Customizable based on module selection
- Conveyor configuration
- Single or twin-lane
- Control panel type
- User friendly,menu-driven
- Tray type changeover time
- Under 5 minutes
- Conveyor drive system
- High specification with full control of acceleration and velocity
- Integrated outlets
- Air and electrical along machine length
- Control panel type
- User friendly,menu-driven control panel
- Integration possibilities
- Integration with auxiliary equipment such as tray de-nesters,fillers,multi-head weighers
- Modular design
- Allows customer to specify conveyor length,width,and tray pitch
- Filler integration
- Integrated control of filling heads
- Labeller integration
- Optional labeller integration available
- Servo driven conveyor
- Available
- Travelling motion filler heads
- Available
- EWON machine connection
- Real-time data support,remote setup,software upgrades
- Automatic tray de-nesting
- Available
- Automatic lid pick and place
- Available
- Automatic lid over-capping
- Available
- Integrated air and electrical outlets
- Along machine length for auxiliary equipment