Laminar air flow systems for pharmaceutical production

Ensure contamination-free production by maintaining unidirectional airflow and controlled environments, essential for sterility in processing and packaging lines.

Controls Contamination and Facilitates Aseptic Transfers

Telstar’s Laminar Air Flow Systems are engineered to maintain stringent aseptic conditions across pharmaceutical, food, cosmetic, and packaging industries. Utilizing unidirectional airflow and HEPA filtration, these systems effectively control contamination by creating a positive pressure environment. Ideal for producing sterile injectable medications, luxury skincare creams, and biodegradable food containers, they seamlessly integrate into existing production lines with both manual and automated options.

The systems can be customized to specific operational needs, featuring a range of configurations—from fixed installations to mobile units equipped with battery-operated air flow. Compliance with ISO 14644-1 standards and cGMP guidelines ensures the highest quality and safety. Energy-efficient mechanisms paired with low maintenance costs offer long-term operational savings. Available in corrosion-resistant materials, the Telstar Laminar Air Flow Systems support various applications with robust performance and reliability.

Benefits

  • Enhances product safety by ensuring sterile, contamination-free environments for sensitive manufacturing processes.
  • Increases operational efficiency with positive pressure systems, reducing particle ingress and maintaining cleanliness.
  • Supports diverse production needs with customizable configurations for both stationary and mobile setups.
  • Lowers operational costs with energy-efficient airflow management and reduced maintenance requirements.
  • Complies with international cleanroom standards, ensuring regulatory adherence and product quality assurance.

General


Applications
Food,Cosmetics,Packaging,Aseptic environments,Pharmaceuticals
End products
Herbal lotions,Lyophilized vaccines,Pre-filled syringe systems,Dairy-based nutritional powders,Sterilized surgical kits,Biodegradable food containers,Essential oil serums,Luxury skincare creams,Blister packaging for pills,Nutraceutical tablets,Sterile injectable medications,Aseptic iv fluid bags
Steps before
Room Air Renovation,Product Preparation,Contamination Control
Steps after
Product Packaging,Sterility Testing,Aseptic Transfer
Input ingredients
air,contaminants,particulate matter
Output ingredients
clean air,filtered air,aseptic environment
Market info
Telstar is known for specializing in the design, engineering, and manufacturing of advanced vacuum and aerospace solutions, gaining a strong reputation for their innovative and customized equipment in pharmaceutical, medical, and scientific research sectors.

Technical Specifications


Airflow Type
Unidirectional,laminar flow
Airflow Speed
ISO 5 class
Pressure
Positive pressure
Noise Level
Low noise level
Installation Type
Wall or ceiling mounted,portable units
Custom Design
Bespoke design available
Compliance
ISO 14644-1,cGMP,ISPE
Explosion Proof
Available (gas and dust)
Energy Consumption
Green technology
Integration
3D design with process equipment
Transfer Solution
Wireless,battery equipped
Fan Filter Units
FFU series for wall,AVF series for ceiling
Air Shower Speed
High-speed jets
Filtration
HEPA filtration

Operating Characteristics


Unidirectional flow
Vertical / Horizontal
Positive pressure
ISO 5 Class Environment
Aseptic environment
High standard
Flexibility in design
Customised solutions
Wireless solution
Battery equipped
Fan Filter Units
Wall/Ceiling mounted
Air shower mechanism
High-speed air jets
Particle removal
Interlocked doors
Safety by design
Clean zone creation
Compliance with standards
ISO 14644-1,cGMP,ISPE
Integration with process equipment
3D design and integration

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
cGMP compliant
Cleanability
Easy to clean surfaces
Corrosive resistance (e.g. acids)
Stainless steel or special coatings for resistance
Density/particle size
Customizable for specific needs

Product type Characteristics


Environment type
Aseptic
Industry applications
Pharmaceutical,food,cosmetic,packaging

Physical Characteristics


Machine footprint
Compact / Customizable
Shape
Wall or ceiling mounted
Design options
Standard and bespoke
Discharge method
Positive pressure
Control panel type
3D Digital Integration
Configuration flexibility
Wide range of configurations
Portability
Mobile transfer carts
Explosion proof versions
Gas and dust environments

Custom Options


Customization of Laminar Flow Modules
Standard sizes and bespoke design
Design Flexibility
Customised solutions for specific needs
Integration with Process Equipment
Complete 3D design and integration
Accessory Options
Complete range of accessories and options
Explosion Proof Versions
Available for gas and dust
Mobile Transfer Carts Customization
Bespoke design for each transfer process
Air Showers Design
Customised to suit space constraints