Aseptic filler for liquid and particulate products
Achieve precise, sterile filling of both liquid and chunky products with a flexible system that accommodates various spout designs and bag sizes, ensuring seamless integration and adaptability for diverse production requirements.
Fills and Sterilizes Liquid Products with Precision
The MINI WEB Aseptic Filler from FBR ELPO delivers precise filling and sterilization for Bag-In-Box packaging across diverse food and beverage applications. It is designed to handle both low and high acid liquid products and products with pieces, like milk, cream, fruit juices, and chunky salsas, accommodating bag sizes from 3 to 25 liters, as well as 200-liter drums, with manual feeding operations.
Operating at a speed of approximately 80 bags per hour for 10-liter sizes, it ensures filling accuracy within ±0.5% of the filled volume, minimizing product wastage. The MINI WEB’s versatility lies in its ability to adapt to various spout types, such as short or long necks, and its capability to sterilize these spouts with steam or sterilizing agents, depending on heat resistance and product acidity.
Integrated into production lines, this aseptic filler is ideal for dairy producers, fruit juice manufacturers, and beverage companies looking to maintain sterility and extend shelf life. Engineered for efficiency, it consumes 20 kg/h of steam and 30 Nmc/h of compressed air, operating at 2 kW power, making it energy efficient. Its construction supports easy maintenance and seamless integration, providing robustness in demanding production environments.
Benefits
- Ensures high product integrity and extended shelf life with reliable aseptic filling.
- Reduces material wastage through precise filling accuracy within ±0.5% of volume.
- Enhances operational flexibility with compatibility for a wide range of spout types and sterilization methods.
- Minimizes energy usage with optimized power consumption of only 2 kW.
- Facilitates smooth integration into existing production lines, catering to diverse liquid and chunky product applications.
- Applications
- Cream,Natural fruit juices,Milk,Liquid products,Low acid products,Products with pieces,Fruit concentrates,High acid products,Tea,Ice-cream base
- End products
- Ready-to-drink iced tea,Vanilla ice-cream base,Black tea,Orange juice,Chunky salsa,Heavy cream,Lemon concentrate,Tomato sauce,Apple concentrate,Whole milk
- Steps before
- Purification,Homogenization,Heating,Pre-cooling
- Steps after
- Sterilization,Packing,Storage,Quality Control
- Input ingredients
- milk,cream,ice-cream basis,natural fruit juices,fruit concentrates,tea,low acidity products,high acidity products
- Output ingredients
- filled aseptic bags,filled aseptic drums
- Market info
- FBR ELPO is known for its expertise in manufacturing industrial equipment, specializing in engineered-to-order solutions for food and beverage processing, particularly in thermal processing and aseptic technology, and holds a strong reputation for innovation and reliability in the market.
- Filling range
- Bags of 3,5,10,15,20,25 litres,Drums of 200 litres
- Operating speed
- Bags of 10 litres – approx. 80 bags/h (manual feeding)
- Filling accuracy
- ± 0.5% of filled volume (min. ±30ml)
- Height
- 2560 mm
- Width
- 1873 mm
- Length
- 1652 mm
- Installed power
- 2 Kw
- Steam consumption in production cycle
- 20 Kg/h 6 bar
- Compressed air consumption
- 30 Nmc/h 8 bar
- Bag size capability
- 3 to 25 liters
- Drum filling capability
- 200 liters
- Bag-In-Box spout handling
- Short neck / Long neck
- Sterilization method
- Steam / Sterilizing agents
- Filling speed
- 80 bags/h (10 liters)
- Filling accuracy
- ± 0.5% of filled volume
- Manual feeding mechanism
- Yes
- Product Type
- Liquid / With pieces
- Application Range
- Milk / Cream / Juice / Tea
- Machine footprint
- Height
- Control panel type
- Manual
- Discharge method
- Bag-In-Box
- Control panel type
- Manual / Automatic
- Spout/Caps type
- Short neck / Long neck
- Integration with dispensing pipes
- Yes
- Spout sterilization method
- Steam / Sterilizing agents
- Bags supported
- 3 to 25 litres