Acai berry processing line

Enhance your acai berry production efficiency with an automated line that transforms traditional extraction into a seamless continuous process, boosting output while reducing labor costs.

Extracts and Processes Açaí Berries Efficiently

The Açaí Berry Processing Line from Tropical Food Machinery is designed to transform traditional methods into a fully automated and continuous process. This equipment specializes in enhancing efficiency and product quality, guiding berries through stages including washing, sorting, defrosting, and extraction using TFM’s proprietary technology. Capable of processing between 3,000 to 10,000 kg of fresh fruit per hour, it supports diverse applications like açaí purée, juice, and concentrated beverages. The unit’s automation is PLC-controlled, optimizing labor and energy use, while ensuring consistent throughput. Constructed from durable materials, the line features options like stainless steel for enhanced corrosion resistance and includes a decanter for optional use. The system integrates easily into existing operations, supporting a broad array of food and beverage production lines.

Benefits

  • Enhances production capacity by processing up to 10,000 kg of fruit per hour.
  • Improves juice quality with continuous extraction and low-temperature filling.
  • Minimizes labor expenses through a fully automated and PLC-controlled process.
  • Elevates product versatility, supporting a range of açaí-based end-products.
  • Integrates seamlessly with existing production lines, reducing implementation time and cost.

General


Applications
Concentrated juice,Jam,Fruit beverage,Fruit purée,Fruit in pieces or chunks,Tomato sauce,Fruit juice
End products
Açaí jam,Concentrated açaí juice,Açaí purée,Açaí sauce,Açaí beverage,Açaí juice,Açaí chunks
Steps before
Fruit pre-treatment,Washing,Sorting,Defrosting
Steps after
Pasteurization,Filling for Frozen,Aseptic Filling
Input ingredients
Açaí berries,fresh fruit
Output ingredients
Açaí berry juice,juice for freezing
Market info
Tropical Food Machinery is known for manufacturing engineered-to-order (ETO) industrial equipment, specializing in fruit and vegetable processing machinery. They are reputed for innovation, quality, and global service in the food processing industry.

Technical Specifications


Capacity
3,000–10,000 kg/h
Automation
Automatic / Continuous
Juice filling temperature
Low temperatures for freezing
Defrost system
Defrosting Tunnel
Filling method
Aseptic Fillers
Filling options
220 L drums,1000 L bins

Operating Characteristics


Automation level
Automatic / Continuous
Batch vs. continuous operation
Continuous
Cleaning method
CIP / Manual
CIP/SIP
CIP 121°C / SIP 135°C

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Varies based on model
Feed method
Automatic and continuous
Tank size
Depends on model
Footprint dimension
Customizable
Control panel type
Advanced PLC
Discharge method
Ready for freezing
Shape and size
Varies based on capacity
Conveyor belt size
Customizable

Custom Options


Control panel type
Touchscreen / HMI
Integration possibilities
SCADA / PLC integration
Machine dimensions
Variable sizes based on capacity
Aseptic filling configurations
220 L drums / 1000 L bins / Goodpaks
Capacity range customization
3,000 Kg/h to 10,000 Kg/h