Aseptic filler for bag in drum or box

Enhance product shelf life and maintain quality without preservatives by employing aseptic filling, ensuring safe storage and transport at room temperature.

Fills and Seals Aseptic Liquid Containers

The Aseptic Filler Bag in Drum/Box from Aurum Process Technology is a cutting-edge solution for liquid food processors seeking reliable aseptic filling. By employing sterilization and cold-filling techniques, this equipment maintains product integrity without preservatives, making it ideal for extending shelf life while preserving taste and nutrients. It is used across diverse applications, from broths and dairy products to diced fruit and tomato concentrates. With capacities ranging from 5 to 1000 liters, it accommodates various packaging needs and features options for “Bag-in-Drum” and “Bag-in-Box” modalities. Its automatic operation is PLC-controlled, ensuring seamless integration into existing production lines while enhancing throughput and reducing energy consumption with efficient motor control. Manufactured to withstand rigorous operational demands, it meets the highest industry standards for hygiene and durability and offers options for customization, ensuring fit with specific production requirements.

Benefits

  • Extends product shelf life without preservatives, reducing waste and costs.
  • Preserves organoleptic qualities, maintaining flavor and nutritional value in packaged products.
  • Reduces logistics costs with room-temperature preservation, eliminating the need for refrigeration.
  • Ensures contamination-free packaging with robust aseptic sealing and sterilization.
  • Offers versatile packaging capacities, accommodating diverse production needs from small to bulk volumes.

General


Applications
Diced fruit,Sauces,Industrial vegetable processing,Broths,Ready meals,Convenience food,Tomato concentrate,Low-acidity products,Vegetable creams,Fruit preparations,Fruit concentrates,Diced tomato,Fruit pulp,Whole fruits,Infant food,Oat preparations,Purée,Industrial fruit processing,Dairy products
End products
Instant oatmeal,Lasagna,Diced peaches in syrup,Uht milk,Bone broth,Butternut squash soup,Baby formula,Strawberry jam,Canned diced tomatoes,Whole strawberries in syrup,Fruit cocktail cups,Tomato paste,Pre-packaged frozen vegetables,Canned green beans,Pear purée,Tomato sauce,Apple juice concentrate,Mango purée
Steps before
Sterilization,Pre-processing,Blending,Homogenization
Steps after
Airtight sealing,Storage,Distribution,Logistics management
Input ingredients
low-acidity products,vegetables,spinach leaves,peas,sliced peppers,diced onion,ready meals,diced fruit,whole fruits,fruit pulp,purée,concentrates,peach,apricot,strawberry,pear,apple,tropical fruits,diced tomato,tomato concentrate
Output ingredients
aseptic filler bag in drum,aseptic filler bag in box
Market info
Aurum specializes in the design and manufacture of custom-engineered industrial equipment, known for their innovative solutions, high-quality craftsmanship, and reliable performance in complex projects, establishing a strong reputation in the ETO equipment market.

Technical Specifications


Aseptic processing
Yes
Filling system type
Bag-in-Drum / Bag-in-Box
Filler neck size
1-inch / 2-inch
Package capacity
5,10,20,200,1000 litres
Automation
Optional automatic feeding system
Cooling method
Direct steam-injection
Steriliser type
Tubular
Pasteuriser type
Tubular
Filling temperature
Cold-fill or room temperature
Impermeability properties
Prevents oxygen or light entry

Operating Characteristics


Working mechanism
Aseptic filling with sterilization
Integrated steps
Sterilization,cold-filling
CIP/SIP
CIP available
Batch vs. continuous operation
Batch
Automation level
Manual / PLC Optional
Changeover time
Varies based on product
Cleaning method
CIP compatible
Energy efficiency
Reduced energy through cold-filling

Material Compatibility


Cleanability
High
Corrosive resistance (e.g. acids)
Yes
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Heat sensitivity
High
Container size
5–1000 L
Container type
Bag-in-Box / Bag-in-Drum
Foaming
Consideration needed
Viscosity
Varies with product
Oxygen sensitivity
High,requires impermeable packaging
Light sensitivity
High,requires light-proof packaging
Temperature of filling
Cold / Room temperature

Physical Characteristics


Discharge method
Airtight containers
Bag type
Bag-in-Drum / Bag-in-Box
Control panel type
Optional automatic feeding system
Drum size
5,10,20,200,1000 litres
Header size
One- and two-inches filler necks

Custom Options


Packaging size options
5,10,20,200,1000 liters
Filler neck size
1-inch / 2-inch
Filler modality
Bag-in-Drum / Bag-in-Box
Automatic feeding system
Optional for small bags
Integration with aseptic processing
Yes