Aseptic transfer valve for sterility assurance

Ensure sterility and safety in your critical production processes with advanced aseptic transfer solutions for handling sensitive ingredients and potent materials, optimizing containment and reducing contamination risks.

Ensures Sterile and Safe Powder Transfers

The ChargePoint AseptiSafe® Aseptic Split Butterfly Valve is engineered for the secure and sterile transfer of pharmaceutical powders. This valve integrates seamlessly into aseptic processing lines, providing a high level of sterility assurance for handling sensitive APIs and biopharmaceutical products. Its design eliminates the need for high air class control areas, maximizing containment and yield during transfer operations. Utilizing either autoclave or steam-in-place sterilization, it suits GMP-compliant environments and supports high containment applications with effective dust control. Compatible with bulk powders, intermediates, and toxic materials, it ensures sterility is maintained throughout the process, from transfer and filling to sampling and discharge. Constructed for use in ISO5 and higher-grade cleanrooms, this valve can be tailored to meet specific process requirements, offering flexibility for pharmaceutical manufacturers and biotech companies.

Benefits

  • Enhances process safety by maintaining sterility and minimizing contamination risks.
  • Reduces operational costs by eliminating high air class control requirements.
  • Protects personnel with effective containment for toxic and potent materials.
  • Increases product yield through optimized transfer of poorly flowing powders.
  • Simplifies compliance with GMP standards through flexible sterilization methods.

General


Applications
Toxic/potent materials,Fine chemicals,Active pharmaceutical ingredients (apis),Bulk powders,Biopharmaceuticals,Intermediates,Pharmaceutical powders
End products
Cytotoxic drugs,Polymer additives,Monoclonal antibodies,Ibuprofen api,Vitamin precursors,Milk protein concentrate,Paracetamol powder
Steps before
Bulk powder preparation,Active ingredient formulation,Component load preparation,Buffer preparation
Steps after
Sterilization,Material dispensing,Transfer to filling line,Component unloading
Input ingredients
sensitive ingredients,small components,bulk powders,intermediates,toxic/potent materials,active ingredients,components (e.g. stoppers)
Output ingredients
finished product,sterile API,dispensed materials,processed powders,clean transferred materials
Market info
Chargepoint Technology is known for its expertise in designing and manufacturing high containment and sterile transfer solutions for pharmaceutical and biopharmaceutical industries, particularly in powder containment and aseptic transfer systems.

Technical Specifications


Sterilisation method
Autoclave / SIP (steam in place)
Air class control
ISO5 HEPA LAF
Containment performance
High
Installation environment
Higher grade cleanrooms
Clean air supply
In-board ports with Grade A air
Air filtration
Terminal HEPA filter
Material transfer control
Active and passive unit docking

Operating Characteristics


Sterility Assurance
High
Handling Type
Aseptic transfer
Containment Level
High
Sterilization Methods
Autoclave,SIP (steam in place)
Installation Environment
High-grade cleanrooms
Clean Air Supply
ISO5 HEPA LAF
Air Class Control
Not required
Interface Sealing
Ensured to prevent contamination
Automation Level
Manual / SIP
Operation Type
Batch

Material Compatibility


Biological compatibility
Yes,compatible with sterile API production and sensitive ingredients
Cleanability
Sterilisation in place (SIP) and autoclave methods
Corrosive resistance (e.g. acids)
Suitable for toxic/potent material handling
Density/particle size
Various powders and small components

Product type Characteristics


High containment capability
Yes/No


Sterility Assurance
FDA standards

Physical Characteristics


Valve size options
Multiple sizes available for specific applications
Material
Stainless Steel
Sealing faces
Specialised contact and sealing faces for sterility
Design
Split Butterfly Valve with aseptic and containment features
Footprint
Compact to fit within existing cleanroom setups
Port configuration
In-board ports for clean air deployment

Custom Options


Sterilisation Method
Autoclave / SIP (steam in place)
Cleanroom Integration
Isolator/RABS / LAF
Containment Level
High containment dust control
Port Configuration
In-board ports / Remote filter/fan unit