High-speed vertical packaging system for candy and snacks

Achieve up to 500 pillow bags per minute with our high-speed packaging system, featuring flexible material options for sustainable, efficient production of sweets, nuts, and snacks.

Packs, Labels, and Seals Snack Products

The GEA SmartPacker TwinTube, engineered by GEA, is a high-speed vertical form fill and seal machine designed to maximize production efficiency for food packaging companies. With a production capacity of up to 500 bags per minute, this system excels at handling a variety of snack and confectionery products, including candy, chips, nuts, and dried fruits. Its modular design allows seamless integration into existing production lines, while its ability to process both mono-material and paper-based bags aligns with sustainability goals. The patented open-machine design facilitates easy maintenance and adjustments, while automatic web tracking ensures operational consistency. Reliable and efficient, the TwinTube’s reinforced sealing technology supports diverse packaging materials, contributing to reduced costs and better packaging quality.

Benefits

  • Maximizes packaging speed with up to 500 bags per minute, increasing production efficiency.
  • Enhances sustainability by supporting mono-material and paper-based bag options.
  • Reduces maintenance time with a user-friendly open-machine design and automatic web tracking.
  • Lowers operational costs through efficient material usage and minimal downtime.
  • Ensures consistent packaging quality with precise labeling and product-in-seal detection.

General


Applications
Dried fruit,Candy,Savory snacks,Nuts,Small cookies
End products
Oatmeal cookies,Gummy bears,Chocolate chip cookies,Hard candies,Raisins,Tortilla chips,Potato chips,Mixed nuts,Dried apricots,Cashews,Almonds
Steps before
Weighing,Sorting,Mixing,Feeding
Steps after
Sealing,Labeling,Cartoning,Palletizing
Input ingredients
candy,savory snacks,nuts,small cookies,dried fruit,mono material,paper based bags,traditional film bags
Output ingredients
pillow bags
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Bag width (min./max.)
60/160 mm
Maximum bag weight
0.2 kg
Maximum speed
up to 500 bags/min
Equipment dimensions H x W x D
1672 x 1611 x 2755 mm
Bag type
Pillow bags
Material type
Mono material or paper-based bags
Sealing technology
Reinforced
Automation
Automatic web tracking
Product-in-seal detection
Automatic
Format change
Quick,simple,no tools
Modular design
Future-proof
Labeling unit speed
up to 180 labels/min
Label width
150 mm on each side
Bag length control
Monitored film transport and jaw movement

Operating Characteristics


Production output
Up to 500 bags/min
Bag width range
60–160 mm
Automation level
Automatic production cycles
Format changeover time
Quick and tool-free
Sealing technology
Reinforced,flexible sealing
Material compatibility
Mono material and paper bags
Product-in-seal detection
Automatic detection system
Web tracking
Automatic adjustment

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Products handled
Candy,savory snacks,nuts,small cookies,dried fruit

Physical Characteristics


Machine footprint
1672x1611x2755 mm
Bag width (min./max.)
60/160 mm
Maximum bag weight
0.2 kg
Compact footprint
Yes
Discharge method
Not specified
Control panel type
Not specified

Custom Options


Control panel type
PLC-based
Integration possibilities
GEA TiroLabel integration
Modular design
Future-proof modular design for easy upgrades
Bag type compatibility
Mono material,paper-based bags
Format change flexibility
Quick,tool-free format changes
Labeling unit
GEA TiroLabel unit for precise labeling