Ultra-compact case packer for consumer goods

Maximize efficiency on your production floor with a compact case packer designed for tight spaces and rapid deployment, ideal for streamlining high-speed packaging processes in dynamic consumer markets.

Packs and Seals Products into Cartons Efficiently

The lightline Cartonpacker by Schubert is an ultra-compact, robot-assisted packaging machine designed to boost efficiency in diverse industries such as food, cosmetics, and pharmaceuticals. This case packer stands out with its preconfigured design, integrating Schubert’s proven robot technology to perform erecting, filling, and closing processes within a single compact unit. It is ideal for a wide range of solid products, including chocolate bars, shampoo bottles, and juice bottles, achieving up to 25 cartons per minute. The continuous, high-speed operations are facilitated by three F2 robots, ensuring precise and efficient packaging within a footprint of just 3.5 x 2.5 meters, requiring a third less space than conventional solutions.

Preconfigured for trays, RSC cartons, display cartons, and wrap-around cartons, the lightline Cartonpacker is designed for flexibility, with streamlined delivery times as rapid as three to four months. Automation is controlled through an advanced system, supporting seamless integration into existing production lines for enhanced capacity and flexibility in response to market demands. Schubert offers this packer with options for different tooling configurations, ensuring durability and ease of handling with each machine variant supporting various format changes. This commitment to quality ensures a robust performance while also being cost-effective, allowing manufacturers to quickly adopt sustainable and future-proof packaging processes with minimal floor space and investment.

Benefits

  • Optimizes floor space usage with a compact design requiring a third less space.
  • Accelerates market readiness with delivery times reduced by up to a third.
  • Lowers initial investment costs, offering close to a third savings on purchase price.
  • Enhances production line flexibility with seamless integration for various product types.
  • Ensures consistent packaging quality with robot-assisted, precise operational control.

General


Applications
Food,Beverages,Snacks,Pet food,Confectionery,Cosmetics,Pharma,Bakery products,Dairy
End products
Cat food pouches,Lipstick tubes,Granola bars,Cheese slices,Milk cartons,Sandwich cookies,Chocolate bars,Dog food cans,Juice bottles,Shampoo bottles
Steps before
Product handling,Sorting,Inspection
Steps after
Final quality check,Distribution,Shipping
Input ingredients
bags,boxes,bottles,cans
Output ingredients
trays,trays with lids,display cartons,RSC cartons,wrap-around cartons
Market info
Schubert Group is renowned for its innovative packaging technology solutions, specializing in modular, highly flexible packaging machines for various industries, ensuring efficiency and precision in production lines.

Technical Specifications


Output
Up to 25 two-piece cartons per minute
Dimensions
3.5 x 2.5 metres
Number of Robots
3 F2 robots in operation
Automation
Robot-assisted technology
Carton Types
Trays,Display cartons,RSC cartons,Wrap-around cartons
Product Types
Bags,Boxes,Bottles,Cans
Compact Layout
A third less floor space than conventional solutions
Efficiency Advantage
A third less expensive,A third faster delivery
Delivery Time
3 to 4 months
Configuration
Preconfigured

Operating Characteristics


Working mechanism
Robot-assisted technology
Automation level
High,preconfigured
Space efficiency
Compact,requires a third less floor space
Changeover time
Fast,due to preconfigured design
Packaging process
Erecting,filling,closing
Delivery and commissioning time
3 to 4 months
Output capacity
Up to 25 two-piece cartons per minute
Product type handling
Bags,boxes,bottles,cans
Carton type compatibility
Trays,display cartons,RSC cartons,wrap-around cartons

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Carton type
Trays / Display Cartons / RSC Cartons / Wrap-around Cartons
Flexibility for product variants
Bags / Boxes / Bottles / Cans

Physical Characteristics


Machine footprint
3.5 x 2.5 metres
Compact footprint
Single frame,ultra-compact
Discharge method
Robotically guided
Control panel type
PLC-controlled
Feed/Discharge method
Robotically guided process

Custom Options


Control panel type
Touchscreen HMI
Integration possibilities
PLC/SCADA integration
Carton type compatibility
Trays,Display,RSC,Wrap-around
Product type adaptability
Bags,Boxes,Bottles,Cans
Footprint
Compact,3.5 x 2.5 metres