Compact full product inspection system for pharmaceuticals
Easily detect fill level inaccuracies, closure misalignments, and missing labels with this versatile inspection system, ensuring your products meet strict quality standards while maintaining high-speed production efficiency.
Inspects and Rejects Faulty Containers
The HEUFT PRIME, from HEUFT SYSTEMTECHNIK GMBH, is a compact full product inspection system uniquely suited for beverage, food, pharmaceutical, and cosmetic manufacturing lines. Combining multiple detection technologies like infrared, high-frequency, and X-ray, it ensures precise fill level checks across diverse packaging materials, while optical sensors reliably verify closure integrity and label presence. Capable of analyzing up to 1,200 containers per minute, it integrates seamlessly into high-speed and automated production environments. Featuring HEUFTNaVi user guidance and self-testing protocols, it minimizes operator error and downtime. With network connectivity, it allows for real-time data transmission and remote diagnostics, enhancing production efficiency and product quality control. The system boasts reduced false rejection rates, advanced fault detection, and robust rejection capabilities to safeguard your production line’s integrity.
Benefits
- Enhances product quality by accurately identifying and rejecting defective containers.
- Increases production line efficiency with integration capabilities and real-time fault detection.
- Reduces operational costs by minimizing false rejections and unnecessary recalls.
- Improves user experience with self-explanatory guidance and maintenance alerts.
- Supports sustainable operations with network-based performance tracking and diagnostics.
- Applications
- Food,Beverage,Care products,Cosmetics,Pharmaceutical
- End products
- Canned soups,Pharmaceutical syrups,Shampoo bottles,Bottled water,Conditioner bottles,Skin care cream containers,Cosmetic lotions,Ready-to-eat meals,Soft drinks,Fruit juices
- Steps before
- Filling,Capping,Labeling
- Steps after
- Packing,Distribution,Quality Assurance
- Input ingredients
- transparent pharmaceutical primary packaging,opaque primary packaging material,closures,labels,filled containers
- Output ingredients
- inspected containers,rejected faulty containers,correctly filled containers,correctly sealed containers,correctly labeled containers
- Market info
- HEUFT is known for its expertise in inline quality inspection systems and automation solutions for the food, beverage, and pharmaceutical industries, with a reputation for innovation and reliability in ensuring product safety and integrity.
- Speed
- up to 1,200 containers per minute
- Fill level detection accuracy
- High precision with infrared and X-ray
- Closure detection method
- Special sensor and optical technologies
- Label detection method
- Reflection characteristic sensors
- Fault rejection system
- Single-segment and multi-segment rejection systems
- Automation
- High degree of automation with audiovisual guidance
- Detection type
- X-ray / infrared / optical sensors
- Network technology
- Gigabit Ethernet and TCP / IP
- Data interface
- SQL / DDE
- Rejection rate
- False rejection rate up to 0.01%
- Automation level
- High degree of automation with audiovisual guidance
- Integrated inspection steps
- Fill level,closure,and label checks
- Fault detection
- Serial and single fault detection capabilities
- Product tracking
- Exact tracking and verification checks
- Network connectivity
- Real-time information transmission and remote maintenance
- Changeover efficiency
- Automatic vertical adjustment for easy format changes
- Rejection precision
- Single-segment and multi-segment rejection systems
- User guidance
- Self-explanatory audiovisual user interface
- Container type
- Transparent / Opaque
- Closure type
- Screw / Press / Cork
- Label type
- Collar / Body / Neck / Wrap-around
- Fault type
- Fill level / Closure / Label / Serial
- Compact footprint
- Yes
- Control panel type
- Touchscreen
- Discharge method
- Rejector systems (single-segment / multi-segment)
- Control panel type
- Touchscreen
- Integration possibilities
- Network interfaces (Gigabit Ethernet and TCP/IP)
- User guidance system
- HEUFTNaVi audiovisual guidance
- RFID login
- User-related access rights
- Auxiliary tools
- Integrated tutorials
- Touchscreen interface
- Clear and flat menu structure