Capsule filling solution for small to medium batch sizes

Achieve precise and efficient capsule filling up to 3,400 units per hour with our benchtop solution, ideal for businesses seeking to maintain flexibility for small batch production without sacrificing accuracy or speed.

Orients, Fills, and Locks Capsules

The ProFiller 1100 Capsule Filling Machine from Adelphi Manufacturing is a semi-automatic benchtop solution designed to meet the precise needs of pharmaceutical manufacturers and research laboratories. This machine efficiently orients, fills, and locks up to 3,400 capsules per hour, utilizing a patented design that is up to 35% faster than comparable models. It accommodates a range of capsule sizes from 000 to 5, making it versatile for applications in pharmaceuticals, nutraceuticals, herbal supplements, and cosmetics. The ProFiller 1100 employs a user-friendly operation that requires no tools for assembly or disassembly, enhancing convenience and reducing downtime. Constructed from 316L pharmaceutical-grade stainless steel, it ensures robust hygiene and durability, fully complying with USP/EP standards for precision within ± 1-2% of average weight. With optional change parts and vibration accessories available upon request, the machine offers customized solutions for diverse production scenarios.

Benefits

  • Increases production efficiency by up to 35% due to patented design.
  • Ensures precise dosing with accuracy within ± 1-2% of the average weight.
  • Simplifies maintenance with tool-free assembly and disassembly.
  • Enhances flexibility with compatibility across a wide range of capsule sizes.
  • Promotes hygiene and durability with 316L pharmaceutical-grade stainless steel.

General


Applications
Vitamins,Nutraceuticals,Pharmaceutical powder,Herbal supplements,Capsules
End products
Tyrosine capsules,Omeprazole capsules,Calcium carbonate capsules,Dolomite capsules,Frankincense capsules,Charcoal capsules
Steps before
Powder Preparation,Capsule Sorting,Material Testing
Steps after
Capsule Counting,Packaging,Quality Inspection
Input ingredients
empty capsules,powders,liquids,fluffy powders,fine powders,bridge powders,sticky powders,granules
Output ingredients
filled capsules,oriented capsules,separated capsules,locked capsules
Market info

Technical Specifications


Capacity
Up to 3,400 Capsules per Hour
Filling accuracy
±1-2% using the USP/EP method
Automation
Semi-automatic
Capsule sizes
000-5 and all el sizes
Material
316L pharmaceutical grade stainless steel
Design
Patented,up to 35% faster
Cleaning method
Fully dishwasher safe
Changeover
Quick and easy,no tools required

Operating Characteristics


Working mechanism
Manual / Semi-automatic
Automation level
Manual / SCADA
Batch vs. continuous operation
Batch
Cleaning method
Manual
Changeover time
Quick without tools
Speed
Up to 3,400 capsules per hour

Material Compatibility


Abrasion resistance
High
Biological compatibility
Pharmaceutical grade
Cleanability
Dishwasher safe
Corrosive resistance (e.g.,acids)
316L stainless steel
Density/particle size
Semi-automated capsule filling


Pharmacopoeia Quality Compliant
USP/EP
FDA materials
316L pharmaceutical grade stainless steel

Physical Characteristics


Capsule filler type
Semi-automatic
Construction material
316L pharmaceutical grade stainless steel
Dishwasher safe
Yes
Capsule capacity per operation
100 capsules
Capsule size compatibility
Sizes 000 to 5
Change parts availability
Sizes 000-5 and all el sizes

Custom Options


Construction
Patented Design