Refrigerated fermentation tank with cold water jacket

Enhance the precision of your cheese production with advanced thermal control and automated dosing that keeps fermentation processes tightly regulated, ensuring consistent quality in every batch.

Regulates Fermentation and Dosing for Dairy Production

The Fermentiere Progema by Progema Engineering offers a reliable solution for dairy producers seeking precision in cheese and yogurt culture production. This refrigerated fermenter, equipped with a cold water jacket, meticulously regulates fermentation and dosing processes critical for high-quality dairy outputs. Designed for versatility, it handles various end-products including mozzarella, ricotta, and cream cheese, ensuring consistent results across batches.

Operating with a sophisticated multi-step control system, it allows for exact temperature and time settings, essential for developing complex bacterial cultures. The PLC-controlled unit supports both automated and remote monitoring, facilitating seamless integration into existing production lines. This fermenter can be customized for different capacities and features a CIP system for efficient cleaning, minimizing downtime and ensuring hygiene. Constructed with durable materials, it offers excellent corrosion resistance, catering to the demanding needs of the dairy and food processing industries. Ideal for cheese manufacturers and food processing companies, Progema’s fermenter is a pivotal component in enhancing production efficiency and product quality.

Benefits

  • Enhances product consistency through precise temperature and fermentation control.
  • Minimizes labor intervention with PLC-controlled automation and remote supervision.
  • Ensures seamless integration with existing production lines for improved operational efficiency.
  • Reduces cleaning time and contamination risk with an efficient CIP system.
  • Offers flexible configurations to meet specific production capacity requirements.

General


Applications
Milk products,Dairy culture production,Food industry,Cheese production,Cheese salting,Fermented dairy products,Whey processing,Dairy products
End products
Brie cheese,Lactic acid bacteria cultures,Parmesan cheese,Ricotta salata,Cheese curds,Cream cheese,Mozzarella cheese,Ricotta cheese,Provolone cheese,Gouda cheese,Yogurt cultures
Steps before
Milk dosing,Serum dosing,Culture development
Steps after
Mixing,Refrigeration,Curd transportation
Input ingredients
latte,siero,ceppi batterici
Output ingredients
siero innesto,siero grasso
Market info
Progema by Omnia Technologies is known for manufacturing custom-engineered industrial equipment, with a reputation for innovative solutions and reliable engineering, catering to diverse industrial needs with precision and commitment to quality and performance.

Technical Specifications


Temperature Control
Programmable time-temperature curves
Number of Recipes
Up to 10 different recipes
Temperature Recording
Graphical recording of time-temperature curves
Agitator Cycle Control
Customizable pause-work cycles
Liquid Transfer Capability
Preset quantity transfer to mixer
Remote Control
Controlled via PLC and remote PC
Batch Documentation
Graphical trends recording
Customization
Variable dimensions and configurations
Automation
PLC-controlled with touch screen and remote supervision

Operating Characteristics


Recipe management
10 recipes with time-temperature profiles
Graphical registration
Real-time temperature-time curve
Agitation cycles
Customizable pause-work cycles
Syrum transfer control
Preset volume transfer
Remote supervisor functionality
PC-based control and monitoring
Alarm registration
Full graphical display of operational status and alerts
Automation
PLC and integrated automation system
Customization options
Custom dimension assembly and factory-fitted options
Temperature control
Linear decremental temperature settings

Physical Characteristics


Tank size
Custom dimensions available
Tank type
Fermentiere refrigerate con intercapedine acqua gelida
Footprint
Customizable according to installation requirements
Control panel type
Touch screen display with PLC
Discharge method
Automated with pumping and dosing systems
Structure
Stainless steel build
Design
Modular setup for scalability

Custom Options


Fermenter Capacity
Customizable
Control panel type
PLC,Touch screen display
Automation Integration
PLC and remote PC supervisor
Configuration Options
Multiple fermenters grouped in system
Recipe Management
Customizable up to 10 recipes
Temperature Control
Programmable via 10 steps or linear decrease
Mixing,Dosing Options
Customizable bacterial strain mixing
Alarm,Monitoring
Graphical synoptic with alarms