Fillers for solid products

Optimize your production line with versatile fillers that ensure precise handling and packaging of various solid and powdered products, from olives and tomatoes to spices and fruit salads, enhancing efficiency and product consistency.

Fills and Packages Solid and Powdered Products

Zilli & Bellini offers a comprehensive range of engineered-to-order fillers and dosers designed for the efficient handling of solid and powdered products in the food and beverage industries. These machines excel in filling and packaging a wide array of items, from black olives in brine to granulated sugar. Their unique telescopic and semi-telescopic mechanisms, along with customizable options, make them suitable for both granular and viscous product types. With capacities varying according to application needs, these fillers integrate seamlessly into production lines, offering options for handpack, automatic, and continuous rotary operations.

Equipped with PLC control systems, they enable precise dosing and filling, thus improving throughput and minimizing waste. The equipment reduces energy consumption through optimized motor control, ensuring energy-efficient operation. Built with durable materials, these fillers offer corrosion resistance and are available in stainless steel configurations for enhanced longevity. They meet industry standards, including relevant hygiene and safety certifications, ensuring compliance with food processing regulations. Their design also incorporates features for ease of cleaning and maintenance, such as CIP systems, to minimize downtime and ensure consistent production quality. Tailored engineering support ensures that each solution fits the specific needs of food processing companies, packaged food manufacturers, and spice producers.

Benefits

  • Enhances operational efficiency with versatile handling of diverse product types.
  • Lowers production costs through reduced energy consumption due to optimized motor control.
  • Minimizes product waste with precise dosing and filling operations.
  • Simplifies compliance with industry hygiene standards through GMP-compliant design.
  • Facilitates quick changeovers and cleaning with integrated CIP systems, reducing downtime.

General


Applications
Free flowing granulated products,Fruit cocktail,Fruit salad,Powdered products,Powdered spices,Whole peeled tomatoes,Vegetable salads,Spices,Olives,Free flowing dry vegetables,Free flowing granular products
End products
Ground paprika packaging,Canned mixed fruit cocktail,Black olives in brine,Instant soup powder mix,Granulated sugar packaging,Canned whole peeled tomatoes,Packaged rice grains,Pre-packaged fruit salad bowls,Ground turmeric spice,Dried onion flakes packaging,Canned vegetable medley
Steps before
Sorting,Cleaning,Weighing,Sizing
Steps after
Packaging,Sealing,Labeling,Quality Check
Input ingredients
olives,whole peeled tomatoes,free flowing granular products,fruit cocktail,fruit salad,vegetable salads,powdered products,free flowing granulated products,dry vegetables,spices
Output ingredients
round metal containers,non-round metal containers
Market info
Zilli & Bellini Italy is renowned for designing and manufacturing high-quality, engineered-to-order packaging machinery, specializing in filling and closing equipment for the food and beverage industry, with a strong reputation for innovation and reliability.

Technical Specifications


Product feeding systems
Different systems for various solid products
Product Range
Olives to whole peeled tomatoes
Automatic fillers
Rotary telescopic and semi-telescopic
Handle product types
Free flowing granular to whole peeled
Multifillers
Fruit cocktail,fruit salad,vegetable salads
Powder fillers
Powdered and free flowing granulated
Spice dosers
Powdered and free flowing dry vegetables or spices
Container Handling
Round and non-round metal containers

Operating Characteristics


Feeding System
Constant and proper feeding
Automation Level
Manual / Automatic
Handling Range
Wide range of solid products
Filler Type
Handpack / Rotary / Telescopic / Semi-telescopic

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container size
Round and non-round metal
Product type
Free flowing granular to whole products

Custom Options


Control panel type
Touchscreen / Button-based
Integration possibilities
PLC / SCADA
Container type adaptability
Round / Non-round Metal
Product type adaptability
Granular / Whole fruit / Powder