Sausage filling line for adjustable portions
Achieve precision in high-speed sausage production with rapid casing changes and optimized portion control.
Fills, Portions, Links, and Separates Sausage Products
The PVLS 125 Plus AL system from Handtmann is engineered to enhance sausage production efficiency with its versatile filling and linking capabilities. Featuring advanced EtherCAT technology, this system minimizes non-production times with a revolutionary casing change mechanism that operates in under 2 seconds. It serves a broad range of applications from sausages to bakery products. The system ensures precise portioning through its dual belt separation process, maintaining equal portion lengths and weights, crucial for packaging operations. Operating seamlessly within continuous high-speed production lines, it integrates a parallel voider for gentle processing of natural casings. Customizable in a range of calibres from 13 to 40 mm, the PVLS 125 Plus AL system also offers a choice of additional equipment like casing spooling devices and linking nozzles to suit specific production needs. Maintenance is simplified with an ergonomic design and optional CIP systems, while integration into your existing line is facilitated by its digital solutions and inline grinding system.
Benefits
- Enhances production efficiency with under 2-second casing changes, minimizing downtime.
- Guarantees consistent product quality by ensuring precise portioning and linking.
- Reduces operating costs with optimized energy use and material efficiency.
- Supports a wide range of applications, making it versatile for diverse product lines.
- Simplifies line integration and reduces labor needs with advanced automation features.
- Applications
- Sausage and meat products,Baked goods,Soups,Sauces,Combined products,Vegan and meat substitute,Salads,Pet food,Confectionery,Vegetarian,Stews,Fish and seafood,Dairy products
- End products
- Coarse fresh sausage,Cut fresh sausage portions,Breakfast sausage,Landjäger,Fresh sausage in strings
- Steps before
- Grinding,Mixing,Massaging
- Steps after
- Packing,Cutting,Sterilization
- Input ingredients
- natural casings,meat,fresh sausage mix,coarse sausage mix,breakfast sausage mix,pet food ingredients,fish
- Output ingredients
- sausages,Landjäger,fresh sausages in strings,cut fresh sausage portions,meat products,convenience food items,finished pet food,packaged fish products
- Market info
- Handtmann is known for its engineering expertise in providing high-quality, tailor-made processing solutions, particularly in the food industry, with a strong reputation for innovation, reliability, and technical support in portioning and filling equipment.
- Speed
- up to 1,500 port./min.
- Casing Change Time
- under 2 seconds
- Portioning Accuracy
- accurate to the gram
- Casing Type
- 2-nozzle revolver
- Portion Length
- 40 mm and up
- Calibre Range
- 13 to 40 mm
- Automation
- state-of-the-art EtherCAT technology
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Continuous
- Changeover time
- Less than 2 seconds
- Cleaning method
- Easy operation
- Abrasion resistance
- High
- Biological compatibility
- Food-grade
- Cleanability
- Easy to clean
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- Variable calibres from 13 to 40 mm
- Machine footprint
- Compact design with small footprint
- Feed/discharge method
- Linking unit with revolving head and 2 nozzles
- Control panel type
- Easy operation with state-of-the-art EtherCAT technology
- Casing spool device
- Available as an accessory
- Casing change time
- Under 2 seconds
- Casing types
- 2-nozzle revolver
- Control panel
- Easy operation
- Integration technology
- EtherCAT technology