Depositing system for multi-lane dosing with vertical traversing
Achieve precision dosing and flexible portioning with this servo-controlled system, designed for seamless integration in high-speed production lines. Ideal for applications requiring exact portion control and consistent results, it enhances product quality in various food and packaging operations.
Precisely Deposits and Portions Diverse Food Products
The DS 560 P from Handtmann is a servo-controlled depositing system designed for high-precision dosing and portioning across various food manufacturing sectors. It distinguishes itself with a unique servo-driven vertical traversing mechanism, achieving accurate-to-the-gram deposits for applications ranging from dairy products to gourmet meals. Capable of handling liquid, slurry, and even chunky solids, this equipment can achieve portion sizes from 3 to 1,000 grams at speeds up to 50 cycles per minute. Integration into existing production lines is seamless, with modular designs compatible with thermo-forming machines, tray sealers, and conveyor belts. The system’s efficiency is enhanced by state-of-the-art valve technology and a servo-controlled flow divider, supporting diverse container dimensions and geometries via a centralized control system. Safety and flexibility are prioritized through customized safety housings and versatile configuration options, accommodating complex production demands for food, dairy, meat, and convenience food manufacturers.
Benefits
- Ensures precise portion control, enhancing product consistency and reducing waste.
- Integrates flexibly into existing production lines, minimizing setup times and maximizing efficiency.
- Supports a wide range of product viscosities, allowing versatility in production capabilities.
- Optimizes operational safety with customizable safety housings tailored to specific needs.
- Streamlines production with high-speed dosing, increasing overall throughput and productivity.
- Applications
- Sausage and meat products,Baked goods,Soups,Sauces,Combined products,Vegan and meat substitute,Salads,Pet food,Confectionery,Vegetarian,Stews,Fish and seafood,Dairy products
- End products
- Herb butter,Ready-made meals,Gourmet trays,Dips,Single-portion packs,Cream cheese,Pesto,Bulk packs,Toppings,Fillings,Chopped meat
- Steps before
- Mixing,Massaging,Grinding
- Steps after
- Packing,Sealing,Tray Forming
- Input ingredients
- fluid products,pasty products,viscous products,chunky products,salads,sauces,spreads,dips,pesto,creams,fillings,toppings,chopped meat,cream cheese,herb butter
- Output ingredients
- gourmet products,meat products,pet food products,trays,cups,cans,thermo-formed packs,bulk packs,single-portion packs
- Market info
- Handtmann is known for its engineering expertise in providing high-quality, tailor-made processing solutions, particularly in the food industry, with a strong reputation for innovation, reliability, and technical support in portioning and filling equipment.
- Portion Sizes
- 3 to 1,000 g
- Portioning Speed
- Up to 50 cycles per minute
- Filling Hose Diameter
- 32 mm
- Number of Valves
- 2 to 12
- Valve Type
- Servo-controlled,pneumatically actuated
- Dosing Type
- Servo-driven flow divider
- Automation
- Servo-controlled vertical Z-movement
- Container Flexibility
- Tray sealers,thermo-forming machines,conveyor belts
- Working mechanism
- Servo-controlled vertical traversing
- Integrated steps
- Dosing with cutting action
- Batch vs continuous operation
- Batch / Inline Continuous
- Portioning speed
- Up to 50 cycles per minute
- Automation level
- Servo-controlled
- Changeover time
- Parameter input via control system
- Modular design
- Integration with thermo-forming machines,tray sealers,conveyor belts
- Product flexibility
- Fluid to chunky products
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container size and shape
- Trays,cups,cans,thermo-formed packs
- Valve count
- 2 to 12 valves
- Portion size range
- 3 to 1,000 grams
- Portioning speed
- Up to 50 portions per minute
- Filling hose diameter
- 32 mm
- Modular design
- Yes
- Integration capability
- Yes (with thermo-forming machines,tray sealers,conveyor belts)
- Material compatibility
- Fluid,pasty,viscous,chunky
- Discharge method
- Servo-controlled,vertical traversing
- Control panel type
- Vacuum filler's control system
- Integration possibilities
- Thermo-forming machines,tray sealers,conveyor belts
- Valve configuration
- 2 to 12 valves
- Modular design
- Yes
- Standardised safety housing
- Individually adapted