Aseptic dosing system for heat-sensitive ingredients
Enhance product quality and reduce ingredient waste by precisely injecting sensitive additives directly before packaging, preserving the integrity and potency of components like probiotics and vitamins in liquid products.
Injects and Mixes Ingredients with High Precision
The Tetra Pak Aseptic Dosing unit F offers a high-precision solution for industrial dosing needs. This fully automated system injects heat-sensitive ingredients such as enzymes, vitamins, and probiotics directly into dairy and beverage products after thermal processing, ensuring ingredient integrity and reducing costs associated with overdosing. With a dosing capacity ranging from 0.5 to 30 l/h, it efficiently supports production of lactose-free milk, fortified juices, and plant-based beverages. Its integration between processing and filling machines makes it ideal for continuous operation. The unit’s closed ingredient system simplifies cleaning and lowers contamination risks, while the advanced recipe management system enhances traceability and food safety through barcode verification. Designed for easy ingredient switching, it streamlines processes for diverse applications in the food, beverage, and nutraceutical industries.
Benefits
- Enhances product quality by ensuring precise ingredient dosages, minimizing waste and cost.
- Facilitates rapid product development without process adjustments, reducing time-to-market.
- Increases operational efficiency with a fully automated, continuous production flow.
- Enhances food safety with a closed ingredient system and traceable recipe management.
- Lowers cleaning requirements and associated downtime, optimizing production schedules.
- Applications
- Colours,Vitamins,Uht milk,Nectar,Omega 3,Flavours,Still drinks,Plant-based products,Enzymes,Ice cream,Lactase,Juice,Dairy,Probiotics
- End products
- Colored fruit juice,Lactose-reduced ice cream,Vanilla-flavored soy milk,Omega 3-enhanced plant-based milk,Vitamin-enriched iced tea,Uht almond milk,Probiotic yogurt,Strawberry-flavored yogurt drink,Lactose-free milk,Fortified orange juice
- Steps before
- Final heat treatment,Ingredient preparation,Aseptic packaging preparation
- Steps after
- Filling,Packing
- Input ingredients
- enzymes,lactase,vitamins,flavours,colours,Omega 3,probiotics
- Output ingredients
- heat sensitive functional ingredients,UHT lactose reduced milk,products with extended shelf life
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Accuracy
- High precision dosing
- Capacity
- Dosing range 0.5 – 30 l/h
- Product range 1,000 – 20,000 l/h
- Automation
- Fully automated
- Dosing Method
- In-line
- Container Size Compatibility
- 5 or 10 litre aseptic bags
- Working mechanism
- Automatic aseptic in-line dosing
- Integrated steps
- Aseptic dosing between processing and filling
- CIP/SIP
- Not required between production runs
- Batch vs. continuous operation
- Inline Continuous
- Changeover time
- Quick switch by changing ingredient bag
- Automation level
- Fully automated
- Cleaning method
- Reduces need for cleaning
- No intermediate cleaning
- Just in time production
- Ingredients dosed at last minute before packaging
- Cleanability
- Aseptic transfer hoses
- Biological compatibility
- Heat sensitive ingredients
- Corrosive resistance (e.g. acids)
- Stable with Omega 3,probiotics
- Density/particle size
- Small particles in solution
- Control panel type
- Integrated PLC
- Discharge method
- Aseptic transfer hose
- Control panel type
- Fully automated
- Integration possibility
- Serves multiple filling machines
- Recipe management system
- Barcode scanning