Flexible filling and sealing system for pre-formed cups

Achieve precise portioning and consistent quality in your production line with a modular platform designed to offer flexibility and hygiene for filling and sealing various liquid to pasty products in pre-formed cup formats.

Fills and Seals Pre-Formed Cups

The EFS-L from IMA Group is a highly adaptable indexing platform designed for processing pre-formed cups in food and dairy packaging lines. This modular, chainless system allows seamless filling and sealing of both conical and parallel-sided cups, providing precision index positioning critical for consistent packaging results. It integrates flexible operations with servo-controlled motions and stainless steel construction, ensuring robust performance and easy maintenance. Tailored for a wide range of liquid to semi-solid applications, such as yoghurt, cheese, desserts, and sauces, it accommodates a throughput of up to 38,400 cups per hour.

Achieving either clean or ultra-clean hygiene levels, the EFS-L employs EHEDG-compliant design elements along with advanced hygiene options like UVC radiation, pulse light, and H2O2 sterilization. This enhances both safety and product preservation. With customizable filling configurations—including multifill possibilities—and efficient heat sealing, it reduces product loss and maximizes uptime.

Complementing existing production lines, the EFS-L’s quick-release, tool-free format change capabilities allow rapid adaptation to different product requirements, minimizing downtime and increasing operational efficiency. Its chainless drive system eliminates chain stretch, reducing maintenance needs and improving long-term performance stability.

Benefits

  • Enhances production flexibility with quick-release, tool-free format changeovers.
  • Minimizes maintenance and operational interruptions through a chainless drive system.
  • Achieves high hygiene standards, supporting ultra-clean environments with advanced sterilization options.
  • Optimizes resource usage by reducing product loss with precise filling accuracy.
  • Increases production line efficiency with high-speed throughput of up to 38,400 cups per hour.

General


Applications
Sauces,Soups,Fruit purees,Salads,Pet food,Jams,Desserts,Sweet spreads,Tomato paste,Baby food,Dairy products
End products
White cheese (curd),Mango puree,Multi-layer desserts,Plain yoghurt,Single-layer desserts,Chicken-flavored pet food,Hazelnut spread,Apple baby food,Tomato soup,Fresh cheese,Strawberry jam,Spinach dip,Marinara sauce,Deli salads,Cottage cheese,Ketchup,Fruited yoghurt,Aerated mousse,Ranch dressing
Steps before
Cup destacking,Pre-fill of wet or dry ingredients
Steps after
Sealing,Lid application,Heat sealing,Snap-on lid application,Packaging,Palletizing
Input ingredients
plain yoghurt,fruited yoghurt,fresh cheese,white cheese,curd,cottage cheese,single-layer desserts,multi-layer desserts,aerated mousse products,deli salads,dips,dressings,hot filled sauces,soups,jams,fruit purees,tomato paste,sweet spread,baby food,pet food
Output ingredients
filled pre-formed cups,sealed packaging,re-closable lids
Market info
IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.

Technical Specifications


Max Output
38,400 cups/h
Max Ø Round Cup
130 mm
Max Dimensions Square Cup
127 x 104 mm
Automation
Servo operations
Hygiene Level
Clean or ultra-clean
Filling Accuracy
Outstanding filling accuracy
Filling Style
Liquid to pasty products
Construction Material
Stainless steel
Format Flexibility
Quick release,tool free
Chainless Drive
No chain stretch,less cup cassettes
Hygiene Options
UVC,Pulse light,H2O2
Recipe Functionality
Yes
Multi-fill Possibilities
Overtrack or remote fillers
Configuration
EFS 1×4,EFS 2×4,EFS 1×6,EFS 2×6,EFS 1×8,EFS 2×8

Operating Characteristics


Modular design
Yes
Chainless drive
Yes
Format flexibility
Yes
Precision index positioning
Yes
Automation level
PLC-controlled
Hygiene level
Clean or Ultra-clean
Recipe functionality
Yes
Multifill possibilities
Overtrack or remote fillers
Cleaning method
H2O2,UVC,Pulse light
Changeover time
Quick release,tool free

Product type Characteristics


Container type
Conical/parallel sided cups
Product viscosity
Liquid to pasty products
Heat sensitivity
Addressed with heat seal and re-closable lids

Physical Characteristics


Modular design
Yes
Chainless drive
Yes
Discharge method
Cup discharge
Material
Stainless steel
Construction
Stainless steel

Custom Options


Modular design
Yes
Control panel type
HMI/PLC
Servo operations
Yes
Chainless drive
Yes
Format flexibility
Tool-free adjustments
Pre-fill and post-fill stations
Wet or dry ingredients
Ultra-clean standards
Available
Recipe functionality
Yes
Multifill possibilities
Yes
Hygiene options
UVC,Pulse light,H2O2