Tabletop vial and syringe filling system

Sterile injectable product development and small batch productions often require precise, controlled environments for filling vials and syringes. Ensuring minimal product waste, avoiding contamination, and maintaining consistent product quality can be challenging during setup and operation.

Achieve precise filling in sterile environments

The AST Container Filling System (CFS) is a semi-automatic benchtop solution designed for precise filling of vials, syringes, and cartridges. Its aseptic compact design complies with cGMP and makes it suitable for use in cleanrooms, bio-safety cabinets, and laminar airflow hoods. The system’s advanced dispensing features include an integrated peristaltic pump for accurate product dispensing with minimal shear, and the option to switch to a rotary piston pump for viscous materials. For real-time accuracy, the system can be paired with an electronic weigh scale, adjusting fill volumes automatically as needed. Users manage the filling process through an intuitive HMI touchscreen, which allows the creation of custom recipes and real-time process monitoring. An optional Electronic Batch Reporting (EBR) system aids in regulatory compliance and documentation. The CFS’s versatility supports a wide range of container formats, materials, and sensitivity levels. It finds applications in R&D, clinical trials, stability studies, and personalized medicine production.

Benefits

  • Accurate and gentle product dispensing
  • Support for vials, syringes, and cartridges
  • Optional integrated weigh scale for real-time measurement
  • Intuitive touchscreen interface for easy operation
  • Compact design for placement in clean environments