Baguette cutting and sauce filling system

Optimize your bakery production with an innovative system that seamlessly cuts and fills baguettes with precision, ensuring consistent quality in every loaf while reducing waste and downtime.

Cuts and Fills Baguettes with Sauces

The Model LFB from GEA is an automated bread cutting and filling machine engineered for high-speed production lines in industrial bakeries and food processing facilities. It efficiently integrates cutting and filling processes, employing an adjustable motorized saw and independent volumetric cylinders for precise sauce distribution in baguettes. This system is vital for producing diverse stuffed bread products, like garlic butter baguettes and cheese-filled loaves. Capable of seamless integration, the LFB supports continuous operation with a PLC-controlled system to prevent filling wastage via a recirculating feature. Constructed for durability, it offers reliable performance under demanding bakery conditions, while its automated cleaning system minimizes downtime and maintenance costs.

Benefits

  • Enhances production efficiency with high-speed, continuous operation.
  • Minimizes waste through a no product, no filling recirculation system.
  • Reduces labor costs and manual intervention via fully automated cutting and filling processes.
  • Facilitates rapid product changeover with customizable sauce injection settings.
  • Ensures consistent product quality with precise filling accuracy and distribution.

General


Applications
Garlic bread,Baguettes,Sauces,Bread,Bakery products
End products
Stuffed baguettes,Baguettes with marinara sauce,Cheese-filled bread,Filled garlic bread loaves,Garlic butter baguettes
Steps before
Baguette cooling,Baguette transfer to conveyor,Baguette alignment
Steps after
Freezing,Packaging,Distribution
Input ingredients
baguette loaves,bread
Output ingredients
filled baguette loaves,bread filled with sauces,garlic bread
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Automation
PLC-controlled
Filling method
Volumetric
Accuracy
Precise and even distribution
Cutting system
Motorized saw
Injection system
Independent volumetric cylinders
Waste minimization
No product,no fill recirculation
Integration capability
Into existing processing line

Operating Characteristics


Working mechanism
Automated bread cutting and filling
Integrated steps
Cutting,filling,and transporting of baguettes
Automation level
High/PLC-controlled
Cleaning method
Automated with recirculation system
Batch vs. continuous operation
Inline Continuous
Changeover time
Minimized due to automated processes
CIP/SIP
Recirculation system for waste minimization
Energy efficiency
Efficient processing to reduce waste

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Food-grade
Cleanability
CIP compatible
Corrosive resistance (e.g. acids)
Stainless steel construction
Density/particle size
Variable,depending on filling

Physical Characteristics


Bread injection mechanism
Automated,motorized saw with depositor
Discharge method
Conveyor system with interchangeable platens
Automation level
Highly automated

Custom Options


Integration Possibilities
Existing baguette processing line,freezing or packaging areas
Control System
Automated,robotic loading system
Saw Type
Adjustable,motorized saw
Filling System
Depositor with independent volumetric cylinders
Platen Configuration
Interchangeable platens
Recirculation System
No product,no fill,minimizes waste