Baguette cutting and sauce filling system
Optimize your bakery production with an innovative system that seamlessly cuts and fills baguettes with precision, ensuring consistent quality in every loaf while reducing waste and downtime.
Cuts and Fills Baguettes with Sauces
The Model LFB from GEA is an automated bread cutting and filling machine engineered for high-speed production lines in industrial bakeries and food processing facilities. It efficiently integrates cutting and filling processes, employing an adjustable motorized saw and independent volumetric cylinders for precise sauce distribution in baguettes. This system is vital for producing diverse stuffed bread products, like garlic butter baguettes and cheese-filled loaves. Capable of seamless integration, the LFB supports continuous operation with a PLC-controlled system to prevent filling wastage via a recirculating feature. Constructed for durability, it offers reliable performance under demanding bakery conditions, while its automated cleaning system minimizes downtime and maintenance costs.
Benefits
- Enhances production efficiency with high-speed, continuous operation.
- Minimizes waste through a no product, no filling recirculation system.
- Reduces labor costs and manual intervention via fully automated cutting and filling processes.
- Facilitates rapid product changeover with customizable sauce injection settings.
- Ensures consistent product quality with precise filling accuracy and distribution.
- Applications
- Garlic bread,Baguettes,Sauces,Bread,Bakery products
- End products
- Stuffed baguettes,Baguettes with marinara sauce,Cheese-filled bread,Filled garlic bread loaves,Garlic butter baguettes
- Steps before
- Baguette cooling,Baguette transfer to conveyor,Baguette alignment
- Steps after
- Freezing,Packaging,Distribution
- Input ingredients
- baguette loaves,bread
- Output ingredients
- filled baguette loaves,bread filled with sauces,garlic bread
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Automation
- PLC-controlled
- Filling method
- Volumetric
- Accuracy
- Precise and even distribution
- Cutting system
- Motorized saw
- Injection system
- Independent volumetric cylinders
- Waste minimization
- No product,no fill recirculation
- Integration capability
- Into existing processing line
- Working mechanism
- Automated bread cutting and filling
- Integrated steps
- Cutting,filling,and transporting of baguettes
- Automation level
- High/PLC-controlled
- Cleaning method
- Automated with recirculation system
- Batch vs. continuous operation
- Inline Continuous
- Changeover time
- Minimized due to automated processes
- CIP/SIP
- Recirculation system for waste minimization
- Energy efficiency
- Efficient processing to reduce waste
- Abrasion resistance
- Yes
- Biological compatibility
- Food-grade
- Cleanability
- CIP compatible
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Density/particle size
- Variable,depending on filling
- Bread injection mechanism
- Automated,motorized saw with depositor
- Discharge method
- Conveyor system with interchangeable platens
- Automation level
- Highly automated
- Integration Possibilities
- Existing baguette processing line,freezing or packaging areas
- Control System
- Automated,robotic loading system
- Saw Type
- Adjustable,motorized saw
- Filling System
- Depositor with independent volumetric cylinders
- Platen Configuration
- Interchangeable platens
- Recirculation System
- No product,no fill,minimizes waste