Aseptic handling and fill-finish platform for Rtu syringes, vials, and cartridges
Ensure aseptic precision and high throughput in filling and stoppering ready-to-use syringes, vials, and cartridges, optimizing your production line’s efficiency with versatile integration.
Performs Aseptic Filling and Stoppering of RTU Containers
The Z-810 from Rychiger is a state-of-the-art robotic platform designed for pharmaceutical and life sciences applications, delivering aseptic fill-finish operations for Ready-To-Use syringes, cartridges, and vials. It excels in automated handling, stoppering, and crimping, ensuring precision and compliance with Annex 1 guidelines. Offering a modular, multi-format platform, it efficiently processes up to 165 products per minute, integrating seamlessly into your production line with various levels of automation to suit your needs. The Z-810 incorporates Statistical In-Process-Control (IPC) and supports isolator, RABS, and LAF configurations for contamination-free operation. It is engineered to accommodate future business requirements, offering upgrade paths for new container types while maintaining stringent aseptic standards. Equipped with a Stäubli 6-axis robot, it provides meticulous format part control during filling and stoppering, enhancing efficiency and reliability in pharmaceutical manufacturing.
Benefits
- Enhances production efficiency with up to 165 products per minute throughput.
- Minimizes contamination risk with aseptic handling and Annex 1 compliance.
- Adapts to future needs with a modular design accommodating various formats.
- Reduces operational costs through automated robotic precision.
- Ensures product integrity with comprehensive in-process quality control.
- Applications
- Ready-to-use (rtu) syringes,Nutraceuticals,Vials,Cosmetics,Biopharmaceuticals,Cartridges,In-vitro diagnostics,Pharmaceuticals
- End products
- Eye drop containers,Insulin syringes,Biologic drugs syringes,Vitamin d cartridges,Epinephrine cartridges,Botox vials,Diagnostic reagent vials,Hormone therapy injectables,Vaccine vials,Heparin prefilled syringes
- Steps before
- Debagging,Infeed preparation
- Steps after
- Tray loading,Secondary packaging,Crimping,Quality control
- Input ingredients
- Ready-To-Use (RTU) syringes,cartridges,vials,sterile RTU,Tyvek and slipsheet
- Output ingredients
- filled and sealed vials,bubble free product,syringes and cartridges,tray loading,secondary packaging
- Market info
- Rychiger is known for engineering high-precision filling and sealing machines for the food and medical industries, offering customized, innovative automation solutions, with a strong reputation for reliability and exceptional engineering expertise in the packaging sector.
- Output/min
- Up to 165 products
- Output/h
- Up to 9,900 products
- Power
- 400V 3 PE N
- Rated power
- 5-20 kW
- Compressed Air
- 6 bar,100 l/min
- Filling accuracy
- All common filling technologies
- Automation
- Various levels
- Dimensional Footprint
- Small footprint
- Container type
- RTU syringes,vials,cartridges
- Aseptic Handling
- Handled
- In-process control (IPC)
- Available
- Compliance Design
- Annex 1
- Connection to LYO technology
- Available
- Quality Control System
- Sensor-based checks
- Accessibility
- Designed for easy operation and cleaning
- Automation level
- Various levels of automation
- Batch vs. continuous operation
- Batch
- Cleaning method
- Effortless cleaning
- Changeover time
- Swift changeover
- CIP/SIP
- Gassing and vacuum filling/stoppering functions
- Biological compatibility
- Aseptic handling
- Cleanability
- Designed for effortless cleaning
- Corrosive resistance (e.g. acids)
- Compliant with pharmaceutical standards
- Density/particle size
- Suitable for liquid and gel aseptic filling
- Container type
- Syringes / Vials / Cartridges
- Machine footprint
- Small
- Output/min
- Up to 160 containers
- Dimensions
- Application specific
- Discharge method
- Outfeed conveyor
- Control panel type
- Virtual cockpit (HMI)
- Control panel type
- Virtual cockpit (HMI)
- Automation level
- Various levels of automation
- Upgrade capability
- Modular design for future upgrades
- Integration capabilities
- Robot integration for precise handling