Calibratable big bag filling station for dust-free operations

Ensure precise, dust-free filling of bulk bags with ergonomic design for varied production needs, enhancing operational efficiency and maintaining product integrity across diverse powder and granule handling scenarios.

Fills and Seals Big Bags for Bulk Materials

The Big Bag Filling Station by Dinnissen is designed for precision and efficiency in packaging bulk powdered and granular products. It employs a modular structure allowing customer-specific configurations, tailored to various production needs, including dairy powders, pharmaceutical ingredients, and animal feeds. The station features a weight-based dosing element for exact filling, maintaining product integrity with dust-free handling and optional vibration for material stabilization. With capacities reaching up to 45 tons per hour, it adapts seamlessly into existing production lines, offering options for automatic height adjustment and advanced sealing systems. Constructed from hygienically designed materials and compliant with ATEX standards, it suits high-care environments like baby formula production. Custom engineering support ensures the station aligns with your specific operational requirements, optimizing both performance and integration.

Benefits

  • Enhances production capacity by processing up to 45 tons per hour.
  • Maintains product integrity with precision dosing and dust-free handling.
  • Optimizes space and ergonomics with customizable height adjustments.
  • Ensures safety and compliance with ATEX-certified and hygienic design options.
  • Minimizes operational costs through integration with automated packaging lines.

General


Applications
Food,Chemicals,Feed,High-care products,Pet food,Nutraceuticals,Pharma,Hygienic products,Minerals,Baby food,Aquafeed,Dairy
End products
Protein powders,Expanded perlite,Vitamin supplements,Pet kibble,Fish feed pellets,Animal feed pellets,Silica powder,Pharmaceutical powders,Powdered baby formula,Bulk powdered dairy products
Steps before
Mixing,Weighing,Dosing,Grinding,Sifting
Steps after
Sealing,Transportation,Storage,Loading,Hygienic Handling
Input ingredients
silicas,expanded perlite,flammable substances
Output ingredients
Big Bags,filled Big Bags,compact Big Bag,hygienic Big Bag
Market info
Dinnissen is renowned for its expertise in process technology, specializing in innovative solutions for powder handling, mixing, and bulk materials processing for various industries, including food, feed, and chemicals, with a reputation for quality and custom engineered solutions.

Technical Specifications


Capacity
Up to 45 tons per hour
Filling accuracy
Calibratable
Automation
Automatic moving hooks
Bag type
Big Bags
Vibration
For stabilization and compacting
Height adjustment
Available
Ventilation system
Inflatable cuff
ATEX version
Available
Mobile unit
Available
Cleaning
Hygienic design

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch
Cleaning method
CIP / Manual
Height adjustment
Manual / Automatic
Vibration stabilization
Available

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Cleanability
Hygienic design with minimal horizontal surfaces

Physical Characteristics


Machine footprint
Modular size
Filling method
Calibratable,dust-free
Feed/discharge method
Big Bag suspension hooks
Height adjustment
Possible
Compact footprint
Ergonomic design
Discharge method
Forklift,roller conveyor,hygienic belt

Custom Options


Modular Structure
Yes
Dosing Systems
Custom options available
Height Adjustment
Available
Vibration Options
Yes,for stabilization and compacting
Big Bag Ventilation System
Optional
Vacuum and Sealing Options
Available
Automatic Moving Hooks
Optional
Hygienic Design
Yes,minimal horizontal surfaces and open profiles
Automatic Pallet-Infeed
Optional
ATEX Version
Available
Mobile Unit
Available