Volumetric filling technology for cosmetic and food products

Achieve precise and contamination-free filling of liquid and viscous products with this innovative volumetric system, optimized for seamless integration into various production lines.

Accurately Fills Liquids and Viscous Substances

The VD50 Filling Machine from Kulp Makina is a versatile pneumatic volumetric filler specifically designed for precision filling of both liquid and viscous products. This machine features a seamless integration into diverse production lines, accommodating applications in cosmetics, personal care, food, and dairy industries. Its capability ranges from 5 ml to 50 ml volume per package, with options for smaller filling volumes using interchangeable cylinders. Constructed with 316L stainless steel in contact areas for enhanced corrosion resistance, it ensures product purity and compliance with industry standards. The machine’s pneumatic operation, using FESTO components, eliminates electrical hazards, making it suitable for exproof environments. Designed for efficiency, it handles up to 1800 packages per hour and facilitates easy cleaning with tool-free disassembly. Customizable options such as a double jacketed hopper for temperature-sensitive products and various nozzle types support a wide range of end-products including creams, sauces, and more. The machine’s table-top variant caters to space-constrained production areas, emphasizing flexibility and adaptability in manual or semi-automatic operations.

Benefits

  • Enhances production flexibility with interchangeable cylinders for varied filling volumes.
  • Ensures product consistency and accuracy with ±1% filling precision.
  • Minimizes contamination risk through seamless stainless steel construction and easy-clean design.
  • Facilitates adaptability across industries with pneumatic operation, negating electrical hazards.
  • Customizable features increase efficiency for temperature-sensitive filling processes.

General


Applications
Personal care,Sauces,Spreads,Cosmetics,Food and beverage,Dairy products
End products
Cosmetic creams,Jam,Chocolate spread,Mascara,Sauces,Oils,Cream cheese,Vaseline,Shampoo,Honey,Nail polish
Steps before
Mixing,Emulsification,Blending
Steps after
Sterilization,Packing,Labeling
Input ingredients
cosmetic creams,nail polish,mascara,vaseline,shampoo,honey,oils,jam,chocolate spread,cream cheese,sauce
Output ingredients
filled packages,filled cosmetic containers,filled bottles,filled jars,filled tubes
Market info

Technical Specifications


Number of Cylinders
1
Filling Range
Min. 5ml - Max. 50ml
Optional Cylinder Filling Range
Min. 2ml - Max. 20ml
Capacity
1800 Packages/Hour
Filling Method
Volumetric
Pneumatic System
FESTO
Hopper Volume
30 liters
Hopper Material
316 L Stainless Steel
Nozzle Design
Interchangeable
Cylinder Material
316 L Stainless Steel
Automation Control
Manual
Surface Smoothness Technology
Argon Arc Welding
Seals Material
Teflon,Viton,Polyethylene
Platform Adjustability
Height Adjustable
Mobility
Supported by 4 Castors
Exproof System
Yes,uses compressed air only
Operating Temperature
From +5 ºC to +85 ºC with standard sealings
Filling Accuracy
± %1

Operating Characteristics


Working Mechanism
Volumetric Filling Machine
Integrated Steps
Easy-cleaning design with tool-free disassembly
Cleaning Method
Manual
Automation Level
Manual / Semi-automatic
Batch vs. Continuous Operation
Batch

Material Compatibility


Cleanability
High surface smoothness,argon arc welding technology
Temperature tolerance
+5 ºC to +85 ºC with standard sealings,above 90 ºC with special sealing
Material type
316 L stainless steel,304 L stainless steel,anodized aluminium
Sealing material
Teflon,viton,polyethylene

Product type Characteristics


Container size and shape
Adjustable platform height
Foaming
Low (due to pneumatic system)

Physical Characteristics


Machine Footprint
Compact,mobile with castors
Hopper Shape and Size
Cylindrical,30 liters,316 L stainless steel
Frame Material
Stainless steel
Nozzle Type
Interchangeable,easy-cleaning design
Adjustment Features
Height adjustable platform
Control Panel Type
Manual,hand wheels with numerator
Discharge Method
Nozzle dispensation
Surface Finish
High surface smoothness

Custom Options


Additional Filling Cylinder
Interchangeable piston for smaller volumes
Foot Pedal
Optional for hands-free operation
Agitator
Keeps products homogeneous in hopper
Double Jacketed Hopper
Maintains constant product temperature
Backside Cleaning System
Specially for sticky and sugary products
Level Detecting System
Automatically start/stop pump based on product level
Flexible Nozzle System
Adapts to liquid and particulate products