Vacuum filling machines for cooked ham & sausages
Achieve precise portioning and enhanced product quality with this advanced vacuum filling solution designed for high-speed, gentle processing of diverse food applications, ensuring minimal waste and exceptional weight accuracy.
Portions and Fills Food and Pet Products
The VEMAG HPnx Series Vacuum Filling Machines provide precision portioning and filling solutions for diverse food and pet food manufacturers. Utilizing a robust double screw and VEMAG Duo Drive system, these machines ensure gentle processing with minimal residue, maintaining product integrity throughout. Ideal for producing end-products like sausages, burgers, and ready-to-eat meals, they feature an expansive filling capacity of up to 8,700 kg per hour. Engineered for seamless integration into automated production lines, they support continuous, high-speed operations with exceptional weight accuracy across varying consistencies. Crafted from corrosion-resistant materials for versatile applications, the machines meet EU food safety regulations, ensuring hygienic processing with straightforward cleaning protocols. Customizable options and comprehensive engineering support ensure optimal adaptation to specific production requirements.
Benefits
- Enhances production precision, minimizing product waste with accurate portioning.
- Increases operational efficiency with high-speed, continuous filling capability.
- Ensures product quality through gentle handling and minimal residue.
- Supports diverse product lines, from vegetarian to pet food, with versatile processing.
- Reduces maintenance costs with durable construction and easy cleaning features.
- Applications
- Convenience foods,Baked goods,Snacks,Pet food,Wet pet food,Confectionery,Fine baked goods,Vegan products,Vegetarian products,Cooked ham,Cheese products,Sausages,Fresh meat,Natural raw pet food
- End products
- Chocolate truffles,Breakfast sausages,Vegan cheese blocks,Vegetarian burger patties,Canned dog food,Whole muscle cooked ham,Kibble for dogs,Cream cheese spreads,Raw chicken pet food,Ground beef patties,Croissants,Bratwurst sausages,Ready-to-eat lasagna,Protein bars,Brioche buns
- Steps before
- Grinding,Mixing,Emulsification
- Steps after
- Linking,Hanging,Cutting,Clipping,Packaging
- Input ingredients
- pasty foods,doughs,soft masses,stiff masses,chunky ingredients,meat doughs,plant-based products,gourmet salads
- Output ingredients
- cooked ham,sausages,minced meat,dry sausage,convenience foods,vegan products,formed products,multi-lane filled products
- Market info
- VEMAG Maschinenbau is known for its expertise in manufacturing high-quality machinery for food processing, particularly for meat and bakery products, providing innovative, reliable, and efficient solutions to enhance production capabilities in the industry.
- Portioning Speed
- Up to 820 portions per minute
- Filling Capacity
- Up to 10 t/h
- Filling Capacity
- Up to 8,700 kg/h
- Portion Size
- 5 g to 99,999 g
- Accuracy
- Weight accurate
- Vacuum System
- Total Vacuum System with TVS149
- Outlet Cross-section
- 100 mm
- Drives
- VEMAG Duo Drive
- Touch Display
- 12 inch
- Operation Mode
- Intuitive touch display
- Double Screw Technology
- Yes
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- Cleaning method
- CIP / Manual
- CIP/SIP
- CIP 121°C / SIP 135°C
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Abrasion resistance
- High abrasion-resistant materials
- Biological compatibility
- Food-grade materials
- Cleanability
- Steam and water resistant
- Corrosive resistance (e.g. acids)
- Stainless steel or equivalent
- Density/particle size
- Handles various densities and particle sizes
- Control panel type
- 12 inch touch display
- Discharge method
- Double screw
- Control panel type
- Intuitive touch display
- Integration possibilities
- Compatible with all common clipping machines
- Drive system
- VEMAG Duo-Drive with two separate drives
- Machine adaptation
- Adaptable to product and customer's requirements
- Operation versatility
- For small and industrial scale solutions