Flexible packaging line for beverage production

Streamline your beverage production with a flexible system capable of handling over 20 packaging combinations, ensuring seamless integration and high-speed operation for diverse product lines.

Handles Diverse Packaging Combinations Efficiently

The Krones Varioline offers a versatile solution for beverage, food, and packaging industries. This modular packaging line efficiently processes secondary and tertiary packaging, integrating seamlessly into an automated production setup. It uniquely combines multiple packaging technologies, from carton sleeves to multipacks, with a throughput of up to 100,000 containers per hour. The Varioline is characterized by its continuous container infeed, minimizing product stress with a synchronized gripper and container flow. Energy efficiency is achieved through servo-motor-controlled drives and an innovative braking energy recovery system, meeting IE4 efficiency standards. With options for ACOPOS multi drive systems and energy measurement tools, the Varioline optimizes energy usage and media efficiency. Engineered for easy integration, it supports various operations such as packing, sealing, and orientation. Built with sustainable practices, it uses lifetime-lubricated bearings and H1-greases, reducing maintenance. Suitable for products like carbonated soft drinks, flavored milk, and spirits, it can handle both solid and liquid types, supporting beverage producers in meeting diverse packaging demands with precision and reliability.

Benefits

  • Maximizes operational flexibility with over 20 customizable packaging combinations.
  • Reduces energy usage by leveraging servo-motor-controlled drives and energy recovery systems.
  • Decreases product damage risk through continuous, pressure-free infeed systems.
  • Streamlines maintenance with integrated, self-contained components and sustainable materials.
  • Enhances production efficiency with high-speed capacity, processing up to 100,000 containers per hour.

General


Applications
Beverages,Water,Alternative proteins,Milk and milk-based drinks,Spirits,Plant-based milk alternatives,Juice,Soft drinks
End products
Lactose-free milk,Bottled water,Whiskey,Protein shakes,Vodka,Almond milk,Rum,Soy milk,Flavoured milk,Carbonated soft drinks,Fruit juices,Gin
Steps before
Carton erector,Container infeed,Packaging requirement definition
Steps after
Carton sealing,Labeling,Palletizing
Input ingredients
carton sleeves,trays,multipacks,glass containers,soft containers
Output ingredients
packaged beverages,secondary packaging,tertiary packaging,carton sleeves,trays,multipacks
Market info
Krones is renowned for its expertise in manufacturing beverage and liquid food processing and packaging equipment, offering comprehensive solutions that include filling, packaging technology, and processing systems, and is reputed for innovation and quality in the industry.

Technical Specifications


Output Capacity
Up to 100,000 containers per hour
Packaging Formats
More than 20 combinations
Module Variants
Multipacks,Carton Sleeves,Trays,Universally Usable
Container Infeed System
Continuous,pressure-free
Energy Efficiency Class
IE4
Servo-Motor-Controlled Drives
Yes
Energy Measurement
Optional
Media Efficiency
Flow meter for compressed air,leakage detection
Lubrication
Enclosed lifetime-lubricated bearings
Lubricants
H1-greases

Operating Characteristics


Modular machine configuration
Modular variant options
Packaging type flexibility
20+ packaging combinations
Container processing capability
Non-returnable and returnable
Output capacity
Up to 100,000 containers per hour
Integration level
Single source system
Continuous container infeed
Yes,reduces product stress
Machine operation continuity
No interface interruption
Energy efficiency
IE4 efficiency class drives
Braking energy reuse
Yes,in ACOPOS system

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Packaging combinations
More than 20 types

Physical Characteristics


Modular machine configuration
Three variants
Output capacity
Up to 100,000 containers per hour
Module types
Multipacks / Carton sleeves and trays / Universal
Storage capacity
Up to 4.5 meters of magazine conveyors
Component integration
Conventional carton erector and sealer integrated
Discharge method
Continuous container infeed

Custom Options


Module configuration
Multipacks,carton sleeves,trays
Modular concept variants
Three variants available
Integration possibilities
Combination of six machines
Packaging combinations
More than 20 combinations
Special functions module
Orientation,sealing
Gluing unit
Optional
Continuous container infeed
Included