Aseptic filler for large bags

Ensure safe and sterile packaging of liquid and slurry products in large formats with this aseptic filler, ideal for maintaining product integrity and quality through automated high-speed operations.

Fills and Sterilizes Large Aseptic Bags

The Big Bag Aseptic Filler from FBR ELPO is a fully automated solution designed for efficient and sterile packaging of liquid and slurry products in large bags ranging from 200 to 1,000 liters. Its innovative design includes a 360° rotating roller conveyor that optimizes the filling process without the need to unload drums from the pallet, enabling seamless integration in high-speed production lines. Ideal for food processing applications, it handles diverse products such as mango puree, tomato paste, and low-acid soups. Adaptable with 1 or 2 spouts, it uses the proprietary ELPO CAP for secure, steam-only sterilizable closings, ensuring product integrity during storage and transport. The system’s energy-efficient operation requires only 6 kW to 10 kW installed power while maintaining a throughput of up to 60 bags per hour for 200-liter sizes. This aseptic filler is crafted from high-grade materials to meet stringent food and safety standards, offering robust performance in industries like fruit processing, beverage manufacturing, and aseptic packaging. Additionally, the filler can be equipped with accessories to accommodate smaller webbed bags, making it a versatile component of any packaging department.

Benefits

  • Enhances production efficiency by integrating seamlessly into existing lines with its 360° rotating roller conveyor.
  • Ensures product sterility with ELPO CAP's secure sealing and steam sterilization.
  • Adapts to diverse packaging needs with capabilities for both large and small bag sizes.
  • Minimizes energy usage, operating effectively with 6 kW to 10 kW power.
  • Maintains high throughput, packaging up to 60 bags per hour for optimized productivity.

General


Applications
Soups, Fruit purees, Tomato concentrates, Tomato pulp, Tomato purees, Tropical fruits, Low acid products, Fruit concentrates, Fruit juices
End products
Low acid pasta sauce, Strawberry concentrate, Low acid salsa, Tomato soup, Apple puree, Cream of mushroom soup, Crushed tomato pulp, Mango puree, Passion fruit juice, Tomato paste, Orange juice concentrate, Diced pineapple
Steps before
Purification, Preparation, Concentration
Steps after
Packing, Sealing, Sterilization
Input ingredients
fruit puree, tomato puree, fruit concentrates, tomato concentrates, clear fruit juices, dices, tomato pulp, tropical fruit, soups, low acid products
Output ingredients
aseptic filled bags, 200 liter bags, 1000 liter bags, webbed bags (3-5-10-20 liter)
Market info
FBR ELPO is known for its expertise in manufacturing industrial equipment, specializing in engineered-to-order solutions for food and beverage processing, particularly in thermal processing and aseptic technology, and holds a strong reputation for innovation and reliability in the market.

Technical Specifications


Bag Capacity
200-1000 L
Operating Speed (Single Head)
25-30 bags/h (200 L) to 7 bags/h (1000 L)
Operating Speed (Double Head)
55-60 bags/h (200 L) to 14 bags/h (1000 L)
Installed Power (Single Head)
6 kW
Installed Power (Double Head)
10 kW
Steam Consumption (Single Head)
10 Kg/h – 6 Bar
Steam Consumption (Double Head)
20 Kg/h – 6 Bar
Air Consumption (Single Head)
3 Nm³/h – 8 Bar
Air Consumption (Double Head)
5 Nm³/h – 8 Bar
Automation Level
Fully Automatic
Rotating Roller Conveyor
360°
Bag Compatibility
3-5-10-20 L webbed bags
Number of Spouts
1 or 2
Cap Type
ELPO CAP (1 and 2 spouts)
Drum Configuration
Drums in a row or 4 drums on a pallet for 200 L bags

Operating Characteristics


Operating range
200 - 1, 000 L bags
Filling automation
Fully automatic
Filling method
Rotating roller conveyor
Spouts used
1 or 2 spouts
Cycle time for 200 L bags
25/30 bags/h
Cycle time for 1,000 L bags
7 bags/h
Material feeding method
Pallet for drums
Spout compatibility
ELPO CAP or other types
Active during filling
Lowering system to prevent stress

Product type Characteristics


Container size
200 L - 1, 000 L
Viscosity handling
Fruit pulp, purees, concentrates
Container type
Bags and Drums on pallets
Product range
Fruits, tomato purees, soups
Specific Connections
1 or 2 spout connections
Filling method
Aseptic
Automation level
Fully automatic

Physical Characteristics


Bag size compatibility
200 L to 1, 000 L
Feed method
Pallet with 4 unit arrangement / Bins for 1, 000 L bags
Lifting system
360° rotating roller conveyor
Spouts
1 or 2 spouts
Cap type
ELPO CAP

Custom Options


Integration with existing systems
Compatible with various spouts
Filling head configuration
Single or Double Head
Bag size variability
3-5-10-20 liter webbed bags
Spout type
1 or 2 spouts, ELPO CAP
Lowering system
Avoids mechanical stress