Aseptic filler for large bags
Ensure safe and sterile packaging of liquid and slurry products in large formats with this aseptic filler, ideal for maintaining product integrity and quality through automated high-speed operations.
Fills and Sterilizes Large Aseptic Bags
The Big Bag Aseptic Filler from FBR ELPO is a fully automated solution designed for efficient and sterile packaging of liquid and slurry products in large bags ranging from 200 to 1,000 liters. Its innovative design includes a 360° rotating roller conveyor that optimizes the filling process without the need to unload drums from the pallet, enabling seamless integration in high-speed production lines. Ideal for food processing applications, it handles diverse products such as mango puree, tomato paste, and low-acid soups. Adaptable with 1 or 2 spouts, it uses the proprietary ELPO CAP for secure, steam-only sterilizable closings, ensuring product integrity during storage and transport. The system’s energy-efficient operation requires only 6 kW to 10 kW installed power while maintaining a throughput of up to 60 bags per hour for 200-liter sizes. This aseptic filler is crafted from high-grade materials to meet stringent food and safety standards, offering robust performance in industries like fruit processing, beverage manufacturing, and aseptic packaging. Additionally, the filler can be equipped with accessories to accommodate smaller webbed bags, making it a versatile component of any packaging department.
Benefits
- Enhances production efficiency by integrating seamlessly into existing lines with its 360° rotating roller conveyor.
- Ensures product sterility with ELPO CAP's secure sealing and steam sterilization.
- Adapts to diverse packaging needs with capabilities for both large and small bag sizes.
- Minimizes energy usage, operating effectively with 6 kW to 10 kW power.
- Maintains high throughput, packaging up to 60 bags per hour for optimized productivity.
- Applications
- Soups, Fruit purees, Tomato concentrates, Tomato pulp, Tomato purees, Tropical fruits, Low acid products, Fruit concentrates, Fruit juices
- End products
- Low acid pasta sauce, Strawberry concentrate, Low acid salsa, Tomato soup, Apple puree, Cream of mushroom soup, Crushed tomato pulp, Mango puree, Passion fruit juice, Tomato paste, Orange juice concentrate, Diced pineapple
- Steps before
- Purification, Preparation, Concentration
- Steps after
- Packing, Sealing, Sterilization
- Input ingredients
- fruit puree, tomato puree, fruit concentrates, tomato concentrates, clear fruit juices, dices, tomato pulp, tropical fruit, soups, low acid products
- Output ingredients
- aseptic filled bags, 200 liter bags, 1000 liter bags, webbed bags (3-5-10-20 liter)
- Market info
- FBR ELPO is known for its expertise in manufacturing industrial equipment, specializing in engineered-to-order solutions for food and beverage processing, particularly in thermal processing and aseptic technology, and holds a strong reputation for innovation and reliability in the market.
- Bag Capacity
- 200-1000 L
- Operating Speed (Single Head)
- 25-30 bags/h (200 L) to 7 bags/h (1000 L)
- Operating Speed (Double Head)
- 55-60 bags/h (200 L) to 14 bags/h (1000 L)
- Installed Power (Single Head)
- 6 kW
- Installed Power (Double Head)
- 10 kW
- Steam Consumption (Single Head)
- 10 Kg/h – 6 Bar
- Steam Consumption (Double Head)
- 20 Kg/h – 6 Bar
- Air Consumption (Single Head)
- 3 Nm³/h – 8 Bar
- Air Consumption (Double Head)
- 5 Nm³/h – 8 Bar
- Automation Level
- Fully Automatic
- Rotating Roller Conveyor
- 360°
- Bag Compatibility
- 3-5-10-20 L webbed bags
- Number of Spouts
- 1 or 2
- Cap Type
- ELPO CAP (1 and 2 spouts)
- Drum Configuration
- Drums in a row or 4 drums on a pallet for 200 L bags
- Operating range
- 200 - 1, 000 L bags
- Filling automation
- Fully automatic
- Filling method
- Rotating roller conveyor
- Spouts used
- 1 or 2 spouts
- Cycle time for 200 L bags
- 25/30 bags/h
- Cycle time for 1,000 L bags
- 7 bags/h
- Material feeding method
- Pallet for drums
- Spout compatibility
- ELPO CAP or other types
- Active during filling
- Lowering system to prevent stress
- Container size
- 200 L - 1, 000 L
- Viscosity handling
- Fruit pulp, purees, concentrates
- Container type
- Bags and Drums on pallets
- Product range
- Fruits, tomato purees, soups
- Specific Connections
- 1 or 2 spout connections
- Filling method
- Aseptic
- Automation level
- Fully automatic
- Bag size compatibility
- 200 L to 1, 000 L
- Feed method
- Pallet with 4 unit arrangement / Bins for 1, 000 L bags
- Lifting system
- 360° rotating roller conveyor
- Spouts
- 1 or 2 spouts
- Cap type
- ELPO CAP
- Integration with existing systems
- Compatible with various spouts
- Filling head configuration
- Single or Double Head
- Bag size variability
- 3-5-10-20 liter webbed bags
- Spout type
- 1 or 2 spouts, ELPO CAP
- Lowering system
- Avoids mechanical stress