Automatic bulk material filling system
Ensure precise, contamination-free filling of various bulk materials with an advanced system designed for seamless integration into continuous production lines.
Fills, Weighs, and Doses Bulk Materials
Hosokawa Solids Solutions offers a range of industrial filling devices, including the Filling Chutes TLB and TLC types, the Big Bag Filling Device BFA/BFM Type, and the Drum Filling Device. These devices enhance bulk material handling with precision and reliability. The TLB and TLC filling chutes feature dust-free docking for seamless loading into lorries or railway cars, perfectly suited for abrasive products. The BFA/BFM Type excels with a user-friendly suspension device and a dust-proof SST docking system, ensuring minimal maintenance and reliable operations. The Drum Filling Device offers universal discharge with robust components designed for low-effort cleaning.
These filling systems are essential for applications in industries such as food processing, chemicals, and recycling, handling end-products from cornflakes to recycled plastic pellets. With a focus on effective automation, they integrate seamlessly into existing production lines through PLC-controlled operations, accurately managing the dosage and weighing of powders, granules, and solid bulk materials. The equipment can be calibrated as SWA or SWE scale, ensuring high accuracy and reproducibility, and complies with relevant industry standards, offering customizable configurations to meet specific material handling needs.
Benefits
- Ensures precise material handling with integrated weighing and dosing systems.
- Minimizes maintenance through durable construction and dust-proof systems.
- Reduces labor costs with fully automated PLC-controlled operations.
- Enhances operational flexibility with customizable configurations.
- Complies with industry standards to support diverse applications across multiple industries.
- Applications
- Sugar and sweeteners,Dishwashing powder,Dry flue gas cleaning,Cosmetics,Lithium-ion batteries,Crop protection agents,Lactose and dairy products,Recycling composite materials,Technical ceramic,Powder coating,Talc,Recycling extruded materials,Chemicals,Food,Tea and roots,Calcium carbonate (gcc),Flame retardants,Fertiliser,Dry fractionation for protein enrichment of pulses,Medicinal herbs,Luxury foods,Low energy solutions,Hapi,Additive manufacturing metal,Spices,Recycling plastic mouldings,Post consumer recycling (pcr),Animal feed,Additive manufacturing polymer,Titanium dioxide,Industrial wax,Recovered carbon black,Special flours,Cell culture media,Cocoa processing,Cable recycling,Grinding of rubber,Api - inhaler,Lignin,Film recycling,Thickening agents,Protein shifting,Hard minerals,Tablets
- End products
- Face creams,Dishwashing tablets,Pea protein isolate,Lithium-ion battery components,Inhalable tablets,Nitrogen-based fertilizers,Rubber granules,Couverture chocolate,Titanium dioxide pigments,Composite panels,Cake flour,Ceramic tiles,Whey protein concentrate,Binding agents,Protein powders,Chili powder,Cornflakes,Matcha powder,Pastry flour,Gelatin,Decommissioned cable insulation,Granola,Recycled plastic pellets,Talcum powder,Calcium carbonate powder,Lignin powder,Carbon black filler,Saffron threads
- Steps before
- Grinding,Pneumatic conveying,Storage
- Steps after
- Packing,Transport,Recycling
- Input ingredients
- bulk materials,abrasive products,silica dust,solids
- Output ingredients
- filled railway cars,filled lorries,filled big bags,filled containers,filled barrels,dust-free loading
- Market info
- Hosokawa Alpine is known for its expertise in manufacturing advanced process equipment and systems for powder and particle processing technology. It has a strong reputation for innovation, quality engineering, and customer-focused solutions in various industries.
- Accuracy
- High accuracy
- Automation
- Fully automated
- Dosing control
- Yes
- Filling method
- Dust-free docking
- Filling volume
- Big bags,containers,barrels
- Docking system
- Dustproof SST type
- Discharge system
- Universal
- Cleaning effort
- Low
- Maintenance requirements
- Low
- Reproducibility
- High
- Filling Process Automation
- Fully Automated / Semi-Automated
- Dosing Control
- Precise Weighing,Dosing
- Docking System
- Dust-Free / SST Type
- Filling Type
- Big Bags / Drums / Barrels
- Integration with Weighing Systems
- Integrated Control and Weighing
- Residual/Waste Material Handling
- Enclosed / Safe Disposal
- Transport Compatibility
- Railway Cars / Lorries
- Abrasion resistance
- Yes
- Cleanability
- Easy to clean
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Footprint/Size
- Compact footprint
- Shape
- Chutes,dual bellows,conical inner cups
- Discharge Method
- Lorries/Railway cars/Big bags/Containers/Drums
- Filling Device Type
- Big Bag,Drum
- Construction
- Robust,low maintenance
- Control panel type
- Integrated control
- Pneumatic integration
- Complete electrical and pneumatic installation
- Weighing integration
- Integrated control and weighing system
- Docking system
- Dustproof docking
- Calibration option
- Optional SWA or SWE scale calibration