Automated tempura batter mixer
Achieve consistent tempura batter quality with automated mixing control that ensures precise viscosity and temperature, reducing ingredient waste while enhancing the texture and crispiness of your products.
Mixes and Controls Tempura Batter Consistency
The GEA TempuMixer Module II, an automated batter mixing system from GEA, employs gentle Vortex technology to achieve consistent and reproducible tempura batter quality. This system precisely mixes, doses, and controls viscosity for a variety of tempura-coated products, including chicken, fish, and plant-based alternatives. With fully automated continuous operation, the TempuMixer efficiently processes liquid and powder inputs, reducing waste and maintaining stable product texture. It features a flour hopper equipped with weighing cells and automatic water dosing, ensuring precise ingredient integration. A double cooling jacket offers accurate temperature control, preserving the desired crispness of tempura after frying. Featuring in-line monitoring for consistent quality, this mixer supports recipe-controlled adjustments, facilitating efficient production transitions and minimized ingredient consumption. Designed for food processing industries, the system integrates easily into production lines, enhancing throughput and reducing manual labor through its in-line cleaning capability.
Benefits
- Ensures consistent coating quality with precise viscosity and temperature control.
- Reduces ingredient waste through automated dosing and mixing processes.
- Minimizes labor requirements with a fully automated, continuous operation.
- Enhances production efficiency with rapid recipe changeover.
- Supports sustainability by lowering overall material consumption.
- Applications
- Chicken nuggets,Meat replacement products,Fish products,Tempura-coated products,Meat alternatives,Poultry products,Pork products
- End products
- Tempura-coated fish sticks,Tempura chicken patties,Pork tempura bites,Tempura-coated chicken wings,Tempura-coated tofu bites,Tempura shrimp,Tempura fish fillets,Vegan tempura nuggets,Plant-based tempura burgers,Tempura-coated chicken strips
- Steps before
- Ingredient Preparation,Flour Weighing,Water Measurement
- Steps after
- Frying,Coating,Packaging
- Input ingredients
- flour,water,tempura mix ingredients
- Output ingredients
- tempura batter,crispy textured tempura coated products,tempura nuggets,tempura coated chicken nuggets,tempura coated fish,tempura coated meat alternatives
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Automation
- Fully automatic
- Mixing Method
- Gentle Vortex Mixing
- Batch Control
- Recipe-controlled
- Temperature Control
- Very accurate with double cooling jacket
- Viscosity Measurement
- In-line and automatic adjustment
- Batch Size
- Maximized via flour hopper and weighing cells
- Water Dosing
- Automatically controlled by water meter
- Automation level
- Fully Automatic
- Batch vs. continuous operation
- Batch
- Cleaning method
- In-line cleaning process
- Energy efficiency
- Efficient consumption of tempura mix ingredients
- Changeover time
- Fast recipe changes
- CIP/SIP
- CIP
- Cleanability
- In-line cleaning process
- Application Consistency
- Stable viscosity and composition
- Product Type
- Tempura-coated products
- Compact footprint
- Fully automated module
- Discharge method
- Automatic dosing
- Control panel type
- Recipe-controlled interface
- Control panel type
- Recipe-controlled,automated
- Integration possibilities
- In-line viscosity measurement,temperature control,automatic batching
- Mixing technology
- Gentle vortex mixing,Vortex technology
- Automation features
- Fully automatic tempura batter mixing,automated water dosage
- Recipe management
- Stored in recipes,fast recipe changes
- Temperature control
- Double cooling jacket for accurate control