Industrial liquid filler for small to medium volume operations
Ensure accuracy and efficiency in liquid formulation with a versatile filler designed to handle varying viscosities, while allowing seamless integration into existing production lines for enhanced dosing precision.
Dispenses and Fills Diverse Liquid Formulations
The Liquid Filler FDF from ERWEKA is a specialized filling machine designed to provide precise, drop-free dosing for a variety of liquid formulations across pharmaceutical, biopharmaceutical, and nutraceutical applications. This equipment is particularly effective for handling syrups, vaccines, essential oils, and supplements. It operates at a maximum output of 1,200 fills per hour, with adjustable dispensing volumes ranging from 5 to 150 ml, thanks to optional dosing pumps. The FDF is constructed from stainless steel, ensuring high durability and corrosion resistance, essential for clean-room environments.
Key features include easy pump and valve removal for efficient cleaning and sterilization, and an adaptable container holder to accommodate different sizes. Its integration into existing production lines is seamless, offering both manual and high-speed batch operations suitable for processing and packaging departments. While it operates without preset pumps, the inclusion of filing nozzles ranging from 6 to 8 mm allows for flexibility in filling diameters. This liquid filler is also compliant with industry standards, making it a reliable choice for pharmaceutical manufacturers and biotechnology companies seeking high-precision filling solutions.
Benefits
- Ensures precise dosing accuracy to minimize product waste.
- Facilitates quick changeovers, reducing downtime in batch operations.
- Enhances production flexibility with adjustable filling volumes.
- Simplifies cleaning and sterilization, maintaining contamination-free processes.
- Adapts to various container sizes, supporting diverse production needs.
- Applications
- Supplements,Liquid formulations,Nutraceuticals,Biopharmaceuticals,Essential oils
- End products
- Vitamin d drops,Vaccines,Lavender oil,Fish oil capsules,Syrups
- Steps before
- Media Preparation,Mixing,Granulating,Emulsification
- Steps after
- Sterilization,Packing,Coating,Tablet Pressing
- Input ingredients
- various liquids,containers for filling
- Output ingredients
- filled container,drop-free liquid fills
- Market info
- ERWEKA is renowned for manufacturing high-quality pharmaceutical testing equipment, including dissolution testers, tablet hardness testers, and other analytical instruments, known for their precision and reliability in laboratory testing environments.
- Maximum output
- 1200 fills/hour
- Dosing pump filling volume
- 5 to 30 ml (DP 30)
- Dosing pump filling volume
- 20 to 150 ml (DP 150)
- Nozzle outer diameter
- 6 mm and 8 mm
- Material
- Stainless steel
- Working mechanism
- Dispense volume adjustable,foot switch operation
- Integrated steps
- Filling and dosing
- Cleaning method
- Quick removal of pumps and valves for cleaning
- Batch vs. continuous operation
- Batch operation
- Changeover time
- Quick adjustment of receiving container holder
- Abrasion resistance
- Stainless steel construction
- Biological compatibility
- Suitable for pharmaceutical applications
- Cleanability
- Quick removal of parts for cleaning
- Corrosive resistance (e.g. acids)
- Stainless steel components
- Container size adaptability
- Adjustable holder
- Basin/Container Shape
- Suitable holder for different sizes
- Nozzle size
- 6 mm and 8 mm o.d.
- Construction material
- Stainless steel
- Adjustability
- Dispense volume and receiving container holder
- Operation mode
- Foot switch
- Cleaning,Sterilization
- Quick removal of pumps and valves
- Filling volume range
- 5 to 30 ml / 20 to 150 ml
- Nozzle diameter
- 6 mm and 8 mm
- Optional equipment
- Dosing pumps
- Container holder adjustability
- Various sizes