High speed powder dosing and stoppering for antibiotics
Address the threat of antibiotic-resistant bacteria with precision dosing technology that ensures consistent and efficient vial filling, ideal for next-generation antibiotic production.
Doses, Stoppers, and Weighs Pharmaceutical Powders
The XTREMA PWD from IMA Life is a high-speed solution engineered specifically for precise dosing and stoppering of pharmaceutical powders. This machine incorporates a well-consolidated vacuum-pressure filling system with a positive intermittent in-line vial transport system, allowing for the dosing of up to three different powders into a single vial. Its small footprint and high automation level ensure efficient operation within stringent pharmaceutical and biotech environments. Handling up to 400 vials per minute, this machine offers 100% in-process control (IPC) for each vial, ensuring maximum product integrity. The XTREMA PWD is equipped with a continuous stoppering unit and recirculating laminar air flow (LAF) for controlled temperature and humidity, essential for maintaining sterile production conditions. Its cRABS (closed restricted access barrier system) provides robust powder containment with a slim design. This equipment is compliant with GMP standards and includes advanced powder handling facilities, offering customization options to meet specific production needs.
Benefits
- Ensures precise and consistent dosing with 100% in-process control.
- Enhances production efficiency with high-speed operation up to 400 vials per minute.
- Minimizes contamination risk with continuous stoppering and robust powder containment.
- Optimizes space utilization with a compact design and high automation level.
- Maintains sterile conditions with controlled temperature and humidity through recirculating LAF.
- Applications
- Biopharmaceuticals,Pharmaceutical powder,Antibiotics
- End products
- Penicillin g potassium powder,Azithromycin dihydrate powder,Amoxicillin powder,Cephalexin fine powder,Gentamicin sulfate sterile powder,Erythromycin base powder
- Steps before
- Powder formulation,Powder preparation,Weighing of powder components
- Steps after
- Vial capping,Labeling,Packaging,Quality control
- Input ingredients
- powder,vials,stopper,gas for purging
- Output ingredients
- filled vials,stoppered vials
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Speed
- Up to 400 vpm
- Automation Level
- High Automation Level
- Filling Volume
- From 10 mg
- Powder Dosing Units
- Up to 3 dosing units
- Vial Diameter Range
- 22-56 mm
- Vial Height Range
- 30-136 mm
- Stopper Diameter
- 20-33 mm
- Stopper Height
- Up to 25 mm
- Transport System
- Intermittent motion
- Automation level
- High Automation
- Batch vs. continuous operation
- Intermittent
- CIP/SIP
- Powder containment cRABS
- Changeover time
- Continuous stoppering unit
- Powder dosing capability
- Up to 3 different powders
- Stoppering operation
- Continuous
- Vial Transport System
- Positive intermittent in-line
- Weighing System
- 100% check weighing
- Production speed
- Up to 400 vpm
- Powder Handling Facilities
- Included
- Compact footprint
- Small
- Compact footprint
- Small
- Control panel type
- HMI
- Discharge method
- Continuous stoppering