Sterile lyophilized filling line
Ensure sterility and precision in filling pharmaceuticals with advanced isolator lines designed for handling sensitive biopharmaceuticals and ophthalmic solutions.
Fills and Seals Vials and Syringes Aseptically
The Aseptic Vial and Syringe Filling Isolator Lines from Telstar offer an integrated solution for pharmaceutical manufacturers, ensuring sterile filling and sealing of vials and syringes. These lines feature a multi-chamber isolator system that maintains sterility with HEPA-filtered laminar airflow and are designed for both batch and continuous operations, minimizing contamination risks. Ideal for producing lyophilized monoclonal antibodies, vaccines, and sterile solutions, these isolators handle both liquid and solid forms with high precision. The system supports integration with upstream and downstream processes, such as lyophilization and packaging, and is controlled via a PLC for seamless operation. Constructed in stainless steel to withstand rigorous cleanroom conditions, the isolator lines comply with GMP standards, offering automated cleaning processes for efficient maintenance. Custom engineering support is available to tailor the equipment to specific production needs.
Benefits
- Ensures product sterility, reducing contamination risk during high-speed filling operations.
- Optimizes production efficiency with integrated filling and sealing capabilities.
- Lowers maintenance costs with automated cleaning and easy sterilization.
- Enhances production flexibility by supporting both batch and continuous modes.
- Complies with GMP standards, ensuring regulatory adherence for pharmaceutical applications.
- Applications
- Pharmaceuticals,Active pharmaceutical ingredients (api),Pharmaceutical syringes,Biopharmaceuticals,Hygroscopic products,Pharmaceutical vials,Ophthalmic products
- End products
- Lyophilized vaccines,Api powder forms,Ophthalmic sterile solutions,Sterile vials of medication,Lyophilized monoclonal antibodies,Pre-filled syringes of biologics,Lyophilized enzyme preparations
- Steps before
- API Weighing,Charging API,Inline Milling
- Steps after
- Unloading of Hygroscopic Product,Lyophilization Cycle,Sterile Packaging,Aseptic Ophthalmic Filling
- Input ingredients
- aseptic vials,syringes,API (Active Pharmaceutical Ingredient)
- Output ingredients
- filled aseptic vials,filled syringes
- Market info
- Telstar is known for specializing in the design, engineering, and manufacturing of advanced vacuum and aerospace solutions, gaining a strong reputation for their innovative and customized equipment in pharmaceutical, medical, and scientific research sectors.
- Aseptic Conditions
- Isolator-based
- Filling Line Type
- Aseptic Vial and Syringe
- Number of Chambers (Vials)
- Three
- Number of Chambers (Syringes)
- Single
- Filling Machine Integration
- Integrated to bedplate
- Transfer Tunnel
- Single chamber with conveyor integration
- Automation
- PLC-controlled
- Pharmaceutical Application
- Sterile Lyophilised Filling
- Year of Installation
- 2017 and 2020
- Location
- Korea
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Container size and shape
- Vial/Syringe
- Tunnel Shape
- Single chamber
- System Integration
- Integrated to the Filling Machine bedplate
- Transfer Method
- Single chamber transfer tunnel,integrated to the transfer conveyor
- Control panel type
- Touchscreen HMI
- Integration possibilities
- Close coupled to the Filling machine Isolator
- Chamber configuration
- Single,Three-chamber options
- Filling Line Type
- Aseptic Vial Filling (PVL),Aseptic Syringe Filling (DCS)
- Transfer tunnel
- Single chamber integrated to transfer conveyor