Inspection system for glass containers

Ensure precise inspection of liquid, freeze-dried, and powdered products in glass containers with this advanced semi-automatic solution, designed to optimize quality control through efficient rotation and conveying processes, enhancing product integrity and reliability in your production line.

Inspects and Sorts Pharmaceutical Containers

The SV Semi-Automatic Inspection Machine from the Marchesini Group excels in ensuring quality control of pharmaceutical containers. Utilizing brushless motors, it offers precise fast and slow rotation for thorough examination of liquid, freeze-dried, and powder products in ampoules, vials, and pre-filled syringes. This machine enhances inspection accuracy, enabling detection of extraneous particles, fill levels, and cosmetic integrity. The SV operates at speeds up to 100 containers per minute, making it suitable for high-demand environments in biopharmaceutical and medical device industries. Operating in-line or as a standalone unit, it supports seamless integration into existing production lines. Designed to meet stringent pharmaceutical standards, it offers customizable configurations to adapt to specific operational needs while ensuring compliance with GMP regulations.

Benefits

  • Enhances quality assurance with thorough inspection capabilities, minimizing product recalls.
  • Increases operational efficiency by inspecting up to 100 containers per minute.
  • Streamlines integration into existing lines with versatile in-line or standalone operation.
  • Adapts to specific production needs with customizable configurations.
  • Maintains regulatory compliance with GMP standards, ensuring market readiness.

General


Applications
Pharmaceuticals,Freeze-dried products,Liquid products,Biopharmaceuticals,Powder products
End products
Hormone therapies,Biologics,Injectable anesthetics,Vaccines,Cancer treatment drugs,Pre-filled syringe vaccines,Monoclonal antibodies,Insulin cartridges,Reconstituted freeze-dried antibiotic,Antibacterial vials
Steps before
Filling,Capping,Sealing
Steps after
Packing,Labeling,Serialization
Input ingredients
ampoules,vials,cartridges,pre-filled syringes,liquid products,lyophilized products,powder products
Output ingredients
inspected ampoules,inspected vials,inspected cartridges,inspected pre-filled syringes
Market info
Marchesini is renowned for manufacturing high-quality packaging machinery for the pharmaceutical and cosmetics industries, offering innovative, customized solutions with advanced automation and technology.

Technical Specifications


Production speed
Up to 100 pcs/min
Container diameters supported
8 mm - 78 mm
Container height supported
Up to 250 mm
Container capacity range
1 ml to 1000 ml
Motor type
Brushless motors
Inspection capability
Extraneous reflecting and non-reflecting particles,fibres,glasses
Filling level control
Yes
Cosmetic control
Shape,height,black spots,position of the cap
Colour control
Ring/cap colour,product colour
Foreign bodies detection
Yes
Printing inspection
Yes
Glass defects inspection
Yes
Plunger inspection
Yes (for cartridges)
Operation mode
Semi-automatic
Loading and unloading configuration
Tray-based,customizable dimensions
Inspection stations configuration
Sequential or parallel

Operating Characteristics


Working Mechanism
Semi-automatic
Rotation Speed
Fast rotation before inspection,Slow rotation during inspection
Automation Level
Manual inspection by operator
Inspection Type
Multiple inspection stations
Operating Mode
In-line with other units or standalone tray operations
Operator Interaction
Manual inspection through magnifying lens

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Product state
Liquid,lyophilized,powder
Container type
Ampoules,vials,cartridges,pre-filled syringes
Container capacity
1 ml to 1000 ml
Inspection types
Particles,filling level,cosmetic,glass defects

Physical Characteristics


Machine footprint
Compact
Control panel type
Integrated touch screen
Discharge method
Tray collection
Container Diameter Range
8 mm - 78 mm
Container Height
Up to 250 mm

Custom Options


Control panel type
Semi-automatic
Integration possibilities
In-line with other units or standalone with trays
Rotation speed
Fast rotation (before inspection),Slow rotation (during inspection)
Inspection stations
Multiple,sequential or parallel configuration
Operator interface
Magnifying lens