Inspection system for glass containers
Ensure precise inspection of liquid, freeze-dried, and powdered products in glass containers with this advanced semi-automatic solution, designed to optimize quality control through efficient rotation and conveying processes, enhancing product integrity and reliability in your production line.
Inspects and Sorts Pharmaceutical Containers
The SV Semi-Automatic Inspection Machine from the Marchesini Group excels in ensuring quality control of pharmaceutical containers. Utilizing brushless motors, it offers precise fast and slow rotation for thorough examination of liquid, freeze-dried, and powder products in ampoules, vials, and pre-filled syringes. This machine enhances inspection accuracy, enabling detection of extraneous particles, fill levels, and cosmetic integrity. The SV operates at speeds up to 100 containers per minute, making it suitable for high-demand environments in biopharmaceutical and medical device industries. Operating in-line or as a standalone unit, it supports seamless integration into existing production lines. Designed to meet stringent pharmaceutical standards, it offers customizable configurations to adapt to specific operational needs while ensuring compliance with GMP regulations.
Benefits
- Enhances quality assurance with thorough inspection capabilities, minimizing product recalls.
- Increases operational efficiency by inspecting up to 100 containers per minute.
- Streamlines integration into existing lines with versatile in-line or standalone operation.
- Adapts to specific production needs with customizable configurations.
- Maintains regulatory compliance with GMP standards, ensuring market readiness.
- Applications
- Pharmaceuticals,Freeze-dried products,Liquid products,Biopharmaceuticals,Powder products
- End products
- Hormone therapies,Biologics,Injectable anesthetics,Vaccines,Cancer treatment drugs,Pre-filled syringe vaccines,Monoclonal antibodies,Insulin cartridges,Reconstituted freeze-dried antibiotic,Antibacterial vials
- Steps before
- Filling,Capping,Sealing
- Steps after
- Packing,Labeling,Serialization
- Input ingredients
- ampoules,vials,cartridges,pre-filled syringes,liquid products,lyophilized products,powder products
- Output ingredients
- inspected ampoules,inspected vials,inspected cartridges,inspected pre-filled syringes
- Market info
- Marchesini is renowned for manufacturing high-quality packaging machinery for the pharmaceutical and cosmetics industries, offering innovative, customized solutions with advanced automation and technology.
- Production speed
- Up to 100 pcs/min
- Container diameters supported
- 8 mm - 78 mm
- Container height supported
- Up to 250 mm
- Container capacity range
- 1 ml to 1000 ml
- Motor type
- Brushless motors
- Inspection capability
- Extraneous reflecting and non-reflecting particles,fibres,glasses
- Filling level control
- Yes
- Cosmetic control
- Shape,height,black spots,position of the cap
- Colour control
- Ring/cap colour,product colour
- Foreign bodies detection
- Yes
- Printing inspection
- Yes
- Glass defects inspection
- Yes
- Plunger inspection
- Yes (for cartridges)
- Operation mode
- Semi-automatic
- Loading and unloading configuration
- Tray-based,customizable dimensions
- Inspection stations configuration
- Sequential or parallel
- Working Mechanism
- Semi-automatic
- Rotation Speed
- Fast rotation before inspection,Slow rotation during inspection
- Automation Level
- Manual inspection by operator
- Inspection Type
- Multiple inspection stations
- Operating Mode
- In-line with other units or standalone tray operations
- Operator Interaction
- Manual inspection through magnifying lens
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Product state
- Liquid,lyophilized,powder
- Container type
- Ampoules,vials,cartridges,pre-filled syringes
- Container capacity
- 1 ml to 1000 ml
- Inspection types
- Particles,filling level,cosmetic,glass defects
- Machine footprint
- Compact
- Control panel type
- Integrated touch screen
- Discharge method
- Tray collection
- Container Diameter Range
- 8 mm - 78 mm
- Container Height
- Up to 250 mm
- Control panel type
- Semi-automatic
- Integration possibilities
- In-line with other units or standalone with trays
- Rotation speed
- Fast rotation (before inspection),Slow rotation (during inspection)
- Inspection stations
- Multiple,sequential or parallel configuration
- Operator interface
- Magnifying lens