Coffee capsule filling and sealing line
Elevate your capsule production with a high-speed filling and sealing solution that minimizes downtime and maximizes output, achieving up to 2,000 capsules per minute while ensuring precise quality control for each step in your line.
Fills and Seals Beverage Capsules Efficiently
The FS 960 HV from Rychiger is a high-volume filling and sealing machine tailored for large coffee producers and beverage manufacturers. This machine stands out with its capability to produce up to 2,000 capsules per minute, suitable for Nespresso, Dolce Gusto, K-Cup, and other popular capsules. Its linear transport system enables continuous 24/7 operation, reducing reliance on operator intervention and minimizing downtime thanks to its efficient design and zero-stop feature. Applications extend beyond coffee to include tea, multi-beverage, and even niche items like protein shake pods and infant formula capsules. The FS 960 HV supports a range of packaging processes including filling, sealing, cutting, and inspection, all tightly integrated for seamless production flow. For enhanced maintenance, it includes features designed for easy cleaning and troubleshooting. Optional upgrades support additional processes, including integrated secondary packaging, ensuring scalability and future-proofing your production line. The FS 960 HV is engineered for minimum scheduled downtimes, offering a reliable solution for high-demand scenarios.
Benefits
- Maximizes production efficiency with a capacity of up to 2,000 capsules per minute.
- Minimizes operational costs through reduced downtime and maintenance requirements.
- Offers flexibility for multi-beverage applications, from coffee to dairy and supplements.
- Facilitates 24/7 operation with continuous feed systems, ensuring consistent output.
- Enhances production scalability with upgradeable integration for secondary packaging processes.
- Applications
- Supplements,Snacks,Multi beverage,Pet food,Confectionary,Coffee,Baby food,Tea,Dairy products
- End products
- Protein shake pods,Dog treat pods,Herbal tea capsules,Infant formula capsules,Dolce gusto coffee pods,Vitamin supplement capsules,Hot chocolate pods,Cat food supplement capsules,Powdered milk tea capsules,Nespresso coffee capsules,K-cup coffee pods,Yogurt capsules
- Steps before
- Transport,Forming,Filling
- Steps after
- Labeling,Secondary Packaging,Tray Packing,Case Packing,Cartoning,Palletizing
- Input ingredients
- coffee capsules,tea capsules,multi beverage capsules,plastic materials,aluminum materials,paper materials
- Output ingredients
- filled coffee capsules,filled tea capsules,filled multi beverage capsules,sealed capsules,packaged capsules,inspected product
- Market info
- Rychiger is known for engineering high-precision filling and sealing machines for the food and medical industries, offering customized, innovative automation solutions, with a strong reputation for reliability and exceptional engineering expertise in the packaging sector.
- Output per minute
- 2,000 capsules/min
- Cycles per minute
- 65 cycles/min
- Number of lanes
- 12 lanes
- Unit height
- 65 mm
- Outer unit diameter
- 45 - 55 mm
- Machine size (WxH)
- 12 x 4 m
- Weight
- 4,000 - 12,000 kg
- Connected load
- 3 x 400 V + Pe / 50 Hz
- Rated power
- 30 kW
- Compressed air
- ≥ 6 bar,60 - 120 Nm³/h
- Nitrogen
- ≥ 5 bar,65 - 130 Nm³/h
- Continuous operation
- 24/7
- Capsule feed
- Continuous
- Foil feed
- Continuous
- Automation level
- High
- Minimum operator intervention
- Yes
- Cleaning cycles required
- Reduced
- Troubleshooting and repair
- Easy access
- Production type
- Inline Continuous
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Plastic compatibility
- Yes
- Aluminum compatibility
- Yes
- Paper compatibility
- Yes
- Container type
- Plastic / Aluminum / Paper
- Capsule types
- Nespresso / Dolce Gusto / K-Cup
- Machine footprint
- 12 x 4 m
- Weight
- 4'000 - 12'000 kg
- Control panel type
- Advanced HMI / Touchscreen interface
- Integration possibilities
- Secondary packaging unit integration
- Number of lanes
- 12 to 16 adjustable lanes
- Capsule type compatibility
- Nespresso,Dolce Gusto,K-Cup