Sterile lyophilised filler

Achieve precise weighing and contamination-free lyophilisation with our cutting-edge sterile filling line, engineered to streamline your pharmaceutical production workflow.

Processes and Sterilizes Lyophilised Products

The Sterile Lyophilised Filling Line from Telstar is a comprehensive solution for pharmaceutical manufacturers and biotech companies. It specializes in processing sensitive biopharmaceutical and pharmaceutical powders and liquids under sterile conditions. Utilizing precise weighing and inline milling, it seamlessly integrates into your production line, ensuring materials are charged into containers while maintaining sterility. The system supports both batch and continuous operations, equipped with advanced aseptic barrier isolators and laminar flow systems to prevent contamination.

Designed for industries like pharmaceuticals and biotech, this equipment handles processes such as lyophilisation, filling, and sterility testing. It features robust automation with PLC controls and offers remote monitoring capabilities. Made from high-grade stainless steel, it complies with GMP standards, providing corrosion resistance crucial for sterile environments. Maintenance is simplified with built-in CIP systems, and customization is available to meet specific operational and product needs. Perfect for empowering your processing, final conditioning, and packaging departments, this line enhances throughput without compromising quality or safety.

Benefits

  • Ensures contamination-free processing with aseptic barrier isolators.
  • Enhances operational efficiency through seamless batch and continuous processing.
  • Reduces energy costs with optimized variable-speed control.
  • Supports compliance with GMP standards for pharmaceutical applications.
  • Minimizes cleaning time with integrated clean-in-place (CIP) systems.

General


Applications
Liquid formulations,Pharmaceutical tablets,Nutraceuticals,Pharmaceutical powder,Biopharmaceuticals,Enzymes,Essential oils
End products
Steps before
Weighing,Charging,API Milling
Steps after
Unloading,Packaging,Sterility Testing
Input ingredients
API,hygroscopic product
Output ingredients
lyophilised product,filled vials,filled syringes
Market info
Telstar is known for specializing in the design, engineering, and manufacturing of advanced vacuum and aerospace solutions, gaining a strong reputation for their innovative and customized equipment in pharmaceutical, medical, and scientific research sectors.

Technical Specifications


Containment Level
OEL,lt
1μg/m³ 8hr TWA
Automation
Manual / Auto
Filling Method
Sterile Lyophilised

Operating Characteristics


Batch vs. continuous operation
Batch
Automation level
Manual / PLC / SCADA
CIP/SIP
CIP principles applicable
Cleaning method
CIP / Manual
Energy efficiency
High due to inline processes

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Filling Type
Lyophilised
Container Type
Vial / Syringe

Physical Characteristics


Feed/Discharge Method
Inline mill
Discharge Method
Pack-off isolator

Custom Options


Control panel type
Touchscreen / HMI
Integration possibilities
PLC / SCADA compatible
Customization level
Customizable isolator dimensions