Sterile lyophilised filler
Achieve precise weighing and contamination-free lyophilisation with our cutting-edge sterile filling line, engineered to streamline your pharmaceutical production workflow.

Processes and Sterilizes Lyophilised Products
The Sterile Lyophilised Filling Line from Telstar is a comprehensive solution for pharmaceutical manufacturers and biotech companies. It specializes in processing sensitive biopharmaceutical and pharmaceutical powders and liquids under sterile conditions. Utilizing precise weighing and inline milling, it seamlessly integrates into your production line, ensuring materials are charged into containers while maintaining sterility. The system supports both batch and continuous operations, equipped with advanced aseptic barrier isolators and laminar flow systems to prevent contamination.
Designed for industries like pharmaceuticals and biotech, this equipment handles processes such as lyophilisation, filling, and sterility testing. It features robust automation with PLC controls and offers remote monitoring capabilities. Made from high-grade stainless steel, it complies with GMP standards, providing corrosion resistance crucial for sterile environments. Maintenance is simplified with built-in CIP systems, and customization is available to meet specific operational and product needs. Perfect for empowering your processing, final conditioning, and packaging departments, this line enhances throughput without compromising quality or safety.
Benefits
- Ensures contamination-free processing with aseptic barrier isolators.
- Enhances operational efficiency through seamless batch and continuous processing.
- Reduces energy costs with optimized variable-speed control.
- Supports compliance with GMP standards for pharmaceutical applications.
- Minimizes cleaning time with integrated clean-in-place (CIP) systems.
- Applications
- Liquid formulations,Pharmaceutical tablets,Nutraceuticals,Pharmaceutical powder,Biopharmaceuticals,Enzymes,Essential oils
- End products
- Steps before
- Weighing,Charging,API Milling
- Steps after
- Unloading,Packaging,Sterility Testing
- Input ingredients
- API,hygroscopic product
- Output ingredients
- lyophilised product,filled vials,filled syringes
- Market info
- Telstar is known for specializing in the design, engineering, and manufacturing of advanced vacuum and aerospace solutions, gaining a strong reputation for their innovative and customized equipment in pharmaceutical, medical, and scientific research sectors.
- Containment Level
- OEL,lt
- 1μg/m³ 8hr TWA
- Automation
- Manual / Auto
- Filling Method
- Sterile Lyophilised
- Batch vs. continuous operation
- Batch
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- CIP principles applicable
- Cleaning method
- CIP / Manual
- Energy efficiency
- High due to inline processes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Filling Type
- Lyophilised
- Container Type
- Vial / Syringe
- Feed/Discharge Method
- Inline mill
- Discharge Method
- Pack-off isolator
- Control panel type
- Touchscreen / HMI
- Integration possibilities
- PLC / SCADA compatible
- Customization level
- Customizable isolator dimensions