Vacuum filler for low viscous products
Achieve precise vacuum filling for liquid and granule products while effectively eliminating residual air and replacing it with liquid to ensure quality preservation and reduce spillage in your production line.
Performs Vacuum Filling and Air Removal
The Vacuum Filler from JBT is designed to enhance the efficiency of food, beverage, meat, and seafood production lines by delivering precise vacuum filling to minimize air presence and ensure consistent liquid replacement. Utilizing a four-phase filling process, this equipment expertly manages vacuum, fill, vacuum-fill, and vent phases to achieve optimal headspace control and accurate filling of low viscous products, either plain or with small particulates. Ideal for applications like vacuum-packed corn, brine-packed vegetables, and oil-packed tuna, it accommodates various end-products such as canned soups and ready- meals. Designed for continuous, high-speed operations, the Vacuum Filler integrates neatly into complex production systems, reducing spillage and product loss while maintaining high throughput. Engineered for robust performance, the filler ensures minimal maintenance requirements, supported by JBT’s comprehensive service and replacement parts offerings.
Benefits
- Reduces product loss through precise headspace control and effective air removal.
- Enhances packaging integrity by replacing residual air with liquid during filling.
- Integrates seamlessly into high-speed production lines, maximizing throughput.
- Minimizes spillage and wastage during operation, increasing overall efficiency.
- Supports diverse product packaging, from vacuum-packed corn to oil-packed tuna steaks.
- Applications
- Seafood,Ready meals,Sauces,Soups,Meat,Brine-packed vegetables,Fruits,Nuts,Oil-packed tuna,Poultry,Syrups
- End products
- Vacuum-packed corn,Brine-packed olives,Fruit syrup topping,Brine-packed green beans,Canned tomato soup,Packaged ready-to-eat curry,Oil-packed tuna steaks,Canned chicken soup,Canned sweet and sour chicken,Canned peach slices in syrup
- Steps before
- Grinding,Emulsification,Pre-filling with solids or granules,Preparation of brine or oils
- Steps after
- In-Container Sterilization,Packing,Sealing,Labeling
- Input ingredients
- vacuum packed corn,brine-packed vegetables,brine-packed tuna,oil-packed tuna,sauces,soups,syrups on fruits,low viscous products without particles,low viscous products with small particles
- Output ingredients
- filled rigid wide-mouth containers,containers with liquid-replaced air,accurate headspace controlled jars,containers with reduced spillage
- Market info
- JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.
- Fill Phase
- Vacuum,Fill,Vacuum-Fill,Vent to Atmosphere
- Accuracy
- Accurate headspace control
- Topping-Off Phase
- Vacuum applied during filling
- Container Type
- Rigid,Wide-Mouth
- Product Compatibility
- Low Viscous Products
- Working mechanism
- Vacuum fill phases
- Integrated steps
- Vacuum,fill,vacuum-fill,vent
- CIP/SIP
- Not specified
- Batch vs. continuous operation
- Batch
- Automation level
- Automatic topping-off
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Viscosity
- Low viscous
- Particle Size
- Small particles
- Pre-filled Container
- Solid or granular product
- Machine footprint
- Compact design
- Discharge method
- Wide-mouth container
- Special execution
- Tuna execution
- Container compatibility
- Rigid,wide-mouth containers