Ibc and drum filling system for chemical substances
Ensure safe and efficient handling of sensitive materials with a modular system designed to fill drums and containers precisely while minimizing dust emissions and optimizing operational flexibility. Perfect for maintaining product integrity in challenging environments.
Fills and Seals Drums and Containers
The IBC/Drum Filling System from Dinnissen is designed for industrial-scale precision filling of drums and containers, specifically catering to industries like chemicals, pharmaceuticals, and food production. This system offers automated, continuous operations with modular flexibility, using a robust inflatable cuff to ensure dust-tight sealing. It features a sophisticated process that integrates filling, weighing, and dust extraction to maintain clean environments, critical in handling toxic substances and sensitive powders. Suitable for various end products, including chemical reagents, pet food, and mineral supplements, it boasts a customizable structure that accommodates different drum sizes and a space-saving hybrid setup to fill multiple containers seamlessly. Advanced PLC controls allow for easy automation and integration into existing production lines, while the option for stainless steel construction ensures corrosion resistance and compliance with stringent industry standards. Enhanced with optional components like an Easy-to-clean Feeder Valve and accurate dosing capabilities, this system also features adjustable height mechanisms for diverse container dimensions, all designed to streamline packaging lines efficiently.
Benefits
- Enhances operational efficiency with automated, continuous filling processes.
- Ensures safety and cleanliness with dust-tight sealing and extraction systems.
- Adapts to your needs with modular design for high flexibility and customization.
- Maintains compliance with industry standards through robust material options.
- Minimizes labor involvement, reducing costs with PLC-driven control systems.
- Applications
- Chemicals,Food,Feed,Pet food,Toxic substances,Minerals,Aquafeed,Pharmaceuticals
- End products
- Liquid fertilizers,Mineral feed supplements,Chemical catalysts,Mineral powders,Chemical reagents,Soy protein isolates,Pesticide concentrates,Paint additives,Industrial solvents,Pet kibble,Fish meal,Pharmaceutical powders,Cattle feed bags,Vitamin capsules,Dietary supplements
- Steps before
- Supply of empty drums/containers,Conveying,Mixing,Weighing
- Steps after
- Dust extraction,Vibration for compaction,Removal of filled drums/containers,Nitrogen fumigation,Packaging
- Input ingredients
- drums,containers,chemical substances,toxic substances,empty drums,empty containers
- Output ingredients
- filled drums,filled containers,dust-tight sealed drums,dust-tight sealed containers
- Market info
- Dinnissen is renowned for its expertise in process technology, specializing in innovative solutions for powder handling, mixing, and bulk materials processing for various industries, including food, feed, and chemicals, with a reputation for quality and custom engineered solutions.
- Intensive use suitability
- Yes
- Material handling capability
- Chemical/toxic substances
- Dust emission control
- Meets strict requirements
- Filling method
- Easy-to-operate filling adapter
- Height adjustment
- Available
- Modularity
- Modular system
- Hygienic design
- Available for high-care environments
- Adapter sealing
- Inflatable cuff
- Flexibility
- Hybrid version available
- Miniaturization of operator handling
- Rotating table with suction cup
- Feeder valve
- Easy-to-clean
- Weighing system
- High accuracy available
- Process Automation
- Available
- Container type compatibility
- Various drums/containers
- Handling capacity
- Multiple drums per cycle
- Automation level
- PLC / SCADA
- Changeover time
- Quick setup
- CIP/SIP
- Easy-to-clean
- Batch vs. continuous operation
- Batch
- Energy efficiency
- Optimized for high-demand operations
- Cleaning method
- Manual/CIP available
- Resilience under harsh conditions
- High tolerance
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container size
- Variable,adaptable
- Container material compatibility
- Metal/Plastic
- Filling purpose
- Chemicals,toxic substances
- Vibration for compacting
- Yes
- Drum/container size
- 10–300 L
- Height adjustment
- Yes
- Compact footprint
- Yes
- Inflatable cuff sealing
- Yes
- Modular system
- Yes
- Filling adapter
- Inflatable cuff,dust-tight sealing
- Height adjustment
- Available
- Modular design
- Yes
- Rotating table
- Available for multiple drums
- System expansion
- Accurate weighing system,Easy-to-clean Feeder Valve
- Transport method
- Forklift truck,roller conveyor
- Hygienic design
- High-Care,without hydraulics/hydraulic oil
- Hybrid version
- Space and cost-saving