Ibc and drum filling system for chemical substances

Ensure safe and efficient handling of sensitive materials with a modular system designed to fill drums and containers precisely while minimizing dust emissions and optimizing operational flexibility. Perfect for maintaining product integrity in challenging environments.

Fills and Seals Drums and Containers

The IBC/Drum Filling System from Dinnissen is designed for industrial-scale precision filling of drums and containers, specifically catering to industries like chemicals, pharmaceuticals, and food production. This system offers automated, continuous operations with modular flexibility, using a robust inflatable cuff to ensure dust-tight sealing. It features a sophisticated process that integrates filling, weighing, and dust extraction to maintain clean environments, critical in handling toxic substances and sensitive powders. Suitable for various end products, including chemical reagents, pet food, and mineral supplements, it boasts a customizable structure that accommodates different drum sizes and a space-saving hybrid setup to fill multiple containers seamlessly. Advanced PLC controls allow for easy automation and integration into existing production lines, while the option for stainless steel construction ensures corrosion resistance and compliance with stringent industry standards. Enhanced with optional components like an Easy-to-clean Feeder Valve and accurate dosing capabilities, this system also features adjustable height mechanisms for diverse container dimensions, all designed to streamline packaging lines efficiently.

Benefits

  • Enhances operational efficiency with automated, continuous filling processes.
  • Ensures safety and cleanliness with dust-tight sealing and extraction systems.
  • Adapts to your needs with modular design for high flexibility and customization.
  • Maintains compliance with industry standards through robust material options.
  • Minimizes labor involvement, reducing costs with PLC-driven control systems.

General


Applications
Chemicals,Food,Feed,Pet food,Toxic substances,Minerals,Aquafeed,Pharmaceuticals
End products
Liquid fertilizers,Mineral feed supplements,Chemical catalysts,Mineral powders,Chemical reagents,Soy protein isolates,Pesticide concentrates,Paint additives,Industrial solvents,Pet kibble,Fish meal,Pharmaceutical powders,Cattle feed bags,Vitamin capsules,Dietary supplements
Steps before
Supply of empty drums/containers,Conveying,Mixing,Weighing
Steps after
Dust extraction,Vibration for compaction,Removal of filled drums/containers,Nitrogen fumigation,Packaging
Input ingredients
drums,containers,chemical substances,toxic substances,empty drums,empty containers
Output ingredients
filled drums,filled containers,dust-tight sealed drums,dust-tight sealed containers
Market info
Dinnissen is renowned for its expertise in process technology, specializing in innovative solutions for powder handling, mixing, and bulk materials processing for various industries, including food, feed, and chemicals, with a reputation for quality and custom engineered solutions.

Technical Specifications


Intensive use suitability
Yes
Material handling capability
Chemical/toxic substances
Dust emission control
Meets strict requirements
Filling method
Easy-to-operate filling adapter
Height adjustment
Available
Modularity
Modular system
Hygienic design
Available for high-care environments
Adapter sealing
Inflatable cuff
Flexibility
Hybrid version available
Miniaturization of operator handling
Rotating table with suction cup
Feeder valve
Easy-to-clean
Weighing system
High accuracy available
Process Automation
Available
Container type compatibility
Various drums/containers
Handling capacity
Multiple drums per cycle

Operating Characteristics


Automation level
PLC / SCADA
Changeover time
Quick setup
CIP/SIP
Easy-to-clean
Batch vs. continuous operation
Batch
Energy efficiency
Optimized for high-demand operations
Cleaning method
Manual/CIP available
Resilience under harsh conditions
High tolerance

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container size
Variable,adaptable
Container material compatibility
Metal/Plastic
Filling purpose
Chemicals,toxic substances
Vibration for compacting
Yes

Physical Characteristics


Drum/container size
10–300 L
Height adjustment
Yes
Compact footprint
Yes
Inflatable cuff sealing
Yes
Modular system
Yes

Custom Options


Filling adapter
Inflatable cuff,dust-tight sealing
Height adjustment
Available
Modular design
Yes
Rotating table
Available for multiple drums
System expansion
Accurate weighing system,Easy-to-clean Feeder Valve
Transport method
Forklift truck,roller conveyor
Hygienic design
High-Care,without hydraulics/hydraulic oil
Hybrid version
Space and cost-saving