Production solutions for convenience foods

Effortlessly transform your innovative recipe ideas into consistent, high-quality convenience foods with our versatile batch processing systems designed to handle a wide range of ingredients from savory sauces to rich confections.

Processes and Prepares Diverse Food Products

The Batch Processing System from Dutch Process Technology (DPT) offers a flexible, efficient solution for food manufacturers and artisanal food producers aiming to produce a wide range of high-quality food products. This system stands out with its ability to design, build, and commission customized production lines tailored to specific product needs, from soups and sauces to confectionery and personal care items.

Utilizing a robust mixing and blending mechanism, the system accommodates both solid and liquid formulations, promoting consistent product quality across various applications. It functions within a batch processing operation, ideal for producing artisanal chocolates, ready-to-eat meals, and organic baby food, ensuring precise ingredient integration and uniformity.

Advanced automation through a PLC-controlled interface allows seamless integration into existing production lines, offering remote monitoring capabilities to optimize throughput and efficiency. With a focus on energy conservation, the system incorporates optimized motor control to reduce energy consumption by up to 30%.

Constructed with food-grade materials, this system is available in stainless steel, ensuring durability and compliance with industry standards. The equipment supports easy cleaning and maintenance through a Clean-In-Place (CIP) system, minimizing downtime and ensuring hygiene and safety.

Furthermore, DPT offers extensive customization and engineering support, adapting to unique production requirements with options for pilot plant testing, which ensures your production line achieves the desired output and quality standards.

Benefits

  • Enhances product quality and consistency with precise mixing and blending.
  • Optimizes energy efficiency, reducing power consumption by up to 30%.
  • Minimizes operational downtime with quick and effective CIP cleaning.
  • Integrates seamlessly with existing production lines through PLC-controlled operation.
  • Customizable design meets specific production needs for diverse food products.

General


Applications
Personal care,Sauces,Convenience foods,Confectionery,Meat,Curry,Dips,Roux,Ragout,Soup,Baby food,Gumbo,Chilli,Dairy,Fruit
End products
Organic baby puree,Louisiana gumbo,Classic béchamel sauce,Vegetarian chili,Thai green curry,Artisanal chocolates,Cheese dip,Fruit compote,Savory gravy,Yogurt drinks,Ready-to-eat lasagna,Processed meats,Beef ragout,Chicken noodle soup
Steps before
Recipe Development,Ingredient Preparation,Batch Mixing,Pilot Testing
Steps after
Packing,Quality Control,Distribution,CIP (Cleaning in Place)
Input ingredients
potatoes,chicken,vegetables,meat,spices,herbs,legumes,grains,dairy ingredients
Output ingredients
mashed potatoes,soup,baby food,meat products,chili,gumbo,curry,roux,ragout
Market info
Dutch Process Technology is known for its expertise in designing and manufacturing custom-engineered industrial process equipment, particularly for the chemical and pharmaceutical industries, with a strong reputation for quality and innovation.

Technical Specifications


Automation
Custom PLC-controlled
Batch size
Adjustable,small to large-scale
Production process
Batch or continuous
Product types
Mashed potato,soup,baby food,meat,chili,gumbo,curry,roux/ragout
Commissioning
Design,build,and test in pilot plant
Capacity
Custom capacity based on needs
Recipe customization
Flexible,artisanal recipe support
Process development
Pilot testing available

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Capacity
Batch produced
Production process
Designed,built,and commissioned
Pilot plant testing
Available
Production type
Artisanal meal components

Custom Options


Control panel type
Touchscreen HMI
Integration possibilities
SCADA/PLC systems
Production process customization
Custom recipe adaptation
Batch production customization
Home style / Artisanal