Production solutions for convenience foods
Effortlessly transform your innovative recipe ideas into consistent, high-quality convenience foods with our versatile batch processing systems designed to handle a wide range of ingredients from savory sauces to rich confections.
Processes and Prepares Diverse Food Products
The Batch Processing System from Dutch Process Technology (DPT) offers a flexible, efficient solution for food manufacturers and artisanal food producers aiming to produce a wide range of high-quality food products. This system stands out with its ability to design, build, and commission customized production lines tailored to specific product needs, from soups and sauces to confectionery and personal care items.
Utilizing a robust mixing and blending mechanism, the system accommodates both solid and liquid formulations, promoting consistent product quality across various applications. It functions within a batch processing operation, ideal for producing artisanal chocolates, ready-to-eat meals, and organic baby food, ensuring precise ingredient integration and uniformity.
Advanced automation through a PLC-controlled interface allows seamless integration into existing production lines, offering remote monitoring capabilities to optimize throughput and efficiency. With a focus on energy conservation, the system incorporates optimized motor control to reduce energy consumption by up to 30%.
Constructed with food-grade materials, this system is available in stainless steel, ensuring durability and compliance with industry standards. The equipment supports easy cleaning and maintenance through a Clean-In-Place (CIP) system, minimizing downtime and ensuring hygiene and safety.
Furthermore, DPT offers extensive customization and engineering support, adapting to unique production requirements with options for pilot plant testing, which ensures your production line achieves the desired output and quality standards.
Benefits
- Enhances product quality and consistency with precise mixing and blending.
- Optimizes energy efficiency, reducing power consumption by up to 30%.
- Minimizes operational downtime with quick and effective CIP cleaning.
- Integrates seamlessly with existing production lines through PLC-controlled operation.
- Customizable design meets specific production needs for diverse food products.
- Applications
- Personal care,Sauces,Convenience foods,Confectionery,Meat,Curry,Dips,Roux,Ragout,Soup,Baby food,Gumbo,Chilli,Dairy,Fruit
- End products
- Organic baby puree,Louisiana gumbo,Classic béchamel sauce,Vegetarian chili,Thai green curry,Artisanal chocolates,Cheese dip,Fruit compote,Savory gravy,Yogurt drinks,Ready-to-eat lasagna,Processed meats,Beef ragout,Chicken noodle soup
- Steps before
- Recipe Development,Ingredient Preparation,Batch Mixing,Pilot Testing
- Steps after
- Packing,Quality Control,Distribution,CIP (Cleaning in Place)
- Input ingredients
- potatoes,chicken,vegetables,meat,spices,herbs,legumes,grains,dairy ingredients
- Output ingredients
- mashed potatoes,soup,baby food,meat products,chili,gumbo,curry,roux,ragout
- Market info
- Dutch Process Technology is known for its expertise in designing and manufacturing custom-engineered industrial process equipment, particularly for the chemical and pharmaceutical industries, with a strong reputation for quality and innovation.
- Automation
- Custom PLC-controlled
- Batch size
- Adjustable,small to large-scale
- Production process
- Batch or continuous
- Product types
- Mashed potato,soup,baby food,meat,chili,gumbo,curry,roux/ragout
- Commissioning
- Design,build,and test in pilot plant
- Capacity
- Custom capacity based on needs
- Recipe customization
- Flexible,artisanal recipe support
- Process development
- Pilot testing available
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Capacity
- Batch produced
- Production process
- Designed,built,and commissioned
- Pilot plant testing
- Available
- Production type
- Artisanal meal components
- Control panel type
- Touchscreen HMI
- Integration possibilities
- SCADA/PLC systems
- Production process customization
- Custom recipe adaptation
- Batch production customization
- Home style / Artisanal