Aseptic treatment and filling for concentrates and purees
Optimize your processing line with a compact solution that combines sterilization and filling to ensure reliability and efficiency, tackling space constraints and enhancing operational flow.
Sterilizes and Fills Liquid and Solid Products
The Monoblock system from FBR ELPO is a compact solution designed for integrated sterilization and aseptic filling in food, beverage, and dairy production. This unit combines the sterilizer and filler on a single frame, solving space limitations while increasing functionality and reliability. It treats a range of products, including tomato concentrates, diced tomatoes, fruit puree, tomato puree, clear fruit juices, and dairy products, and it produces diverse end-products like canned tomato paste, diced canned tomatoes, apple sauce, tomato soup base, clear apple juice, and UHT milk. Capable of handling up to 10,000 kg/h, the Monoblock is engineered for continuous, high-speed operations.
The system features different sterilization options—scraped surface, tube in tube, or plate sterilizers—depending on product type. This flexibility ensures process efficiency and product integrity. It is designed for seamless integration into existing lines, using PLC controls for precision operation and remote monitoring. The Monoblock is available in materials that cater to specific applications, enhancing durability and compliance with industry standards. Its CIP-enabled design minimizes downtime and allows effortless cleaning. FBR ELPO offers customization options and engineering support to adapt the system to specific production requirements.
Benefits
- Optimizes space utilization by combining sterilization and filling on a single frame.
- Enhances production efficiency with continuous, high-speed operation.
- Versatile processing options accommodate a wide variety of liquid and solid products.
- Reduces operational costs through integrated design and streamlined functionality.
- Facilitates easy cleaning and maintenance with CIP capability, minimizing downtime.
- Applications
- Tomato concentrates,Tomato puree,Clear fruit juices,Diced tomatoes,Dairy products,Fruit puree
- End products
- Diced canned tomatoes,Uht milk,Tomato soup base,Apple sauce,Canned tomato paste,Clear apple juice
- Steps before
- Product preparation,Blending,Concentration
- Steps after
- Aseptic filling,Packing,Storage
- Input ingredients
- concentrates,diced tomatoes,fruit puree,tomato puree,clear fruit juices,dairy products
- Output ingredients
- aseptically treated concentrates,aseptically treated diced tomatoes,aseptically treated fruit puree,aseptically treated tomato puree,aseptically treated clear fruit juices,aseptically treated dairy products
- Market info
- FBR ELPO is known for its expertise in manufacturing industrial equipment, specializing in engineered-to-order solutions for food and beverage processing, particularly in thermal processing and aseptic technology, and holds a strong reputation for innovation and reliability in the market.
- Sterilizer Type
- Scraped surface / Tube in tube / Plate
- Operating Capacity
- 5,000 kg/h / 10,000 kg/h
- System Configuration
- Monoblock (combined sterilizer and aseptic filler)
- Product Types Processed
- Concentrates / Diced tomatoes / Fruit and tomato puree / Dairy products
- Frame Type
- Single frame
- Buffer Tank Inclusion
- Included
- Working mechanism
- Monoblock with sterilizer and aseptic filler
- Integrated steps
- Sterilization,filling
- Batch vs. continuous operation
- Continuous
- Automation level
- Automatic
- Changeover time
- N/A
- Cleaning method
- CIP / Manual
- Compact footprint
- Yes
- Product type handling
- Concentrates,diced tomatoes,purees,clear fruit juices,dairy
- Maximum capacity
- Up to 10,000 kg/h
- Machine footprint
- Compact overall dimensions
- Frame type
- Sterilizer and aseptic filler on a single frame
- Capacity
- 5,000 kg/h to 10,000 kg/h
- Tank presence
- Product buffer tank included
- Operating capacity
- Up to 10,000 kg/h
- Sterilizer type
- Scraped surface,tube in tube,plate
- Compact footprint
- Yes
- Control panel type
- Customizable
- Integration possibilities
- Sterilizer and filler on single frame
- Operating capacity
- 5,000 kg/h to 10,000 kg/h