Cutting valve for chunky food portioning

Achieve precise portioning of chunky products, reducing waste and increasing efficiency by directly filling molds or trays without the need for clips or casings.

Portions and Fills Foods with Precision

The SV 424 cutting valve by Handtmann delivers exceptional precision and reliability in food processing, eliminating manual portioning with its automated system. This cutting valve excels in portioning and filling, accurately dosing chunky and slurry products directly into molds, trays, or thermo-forming machines. It is ideal for a wide range of applications, including fresh meat, dairy, and vegan products, ensuring exact portion sizes up to 500 grams without the need for unnecessary clippers or casings.

Designed for seamless integration into your production line, the SV 424 supports 1-4 lane production setups with adjustable heights, allowing it to fit perfectly over conveyor systems or tables. Its movable design provides flexibility and convenience, reducing production costs and enhancing operational efficiency. Handtmann’s engineering ensures reduced energy consumption and precise weight accuracy, making it an essential asset for food manufacturers, pet food producers, and salad processors.

The SV 424’s construction in high-quality materials ensures durability and compliance with stringent hygiene standards, offering options tailored to your specific processing needs. With adjustable settings and connection capabilities to vacuum fillers, this valve is not only versatile but also easy to maintain, featuring components like a parts trolley for quick disassembly.

Benefits

  • Increases efficiency by eliminating manual portioning and clip usage.
  • Achieves high accuracy with gram-precise portioning, reducing product waste.
  • Offers versatile production configurations with adjustable height and movable placement.
  • Reduces production costs and risk by dispensing with clips and casings.
  • Enhances flexibility with easy integration into existing production lines.

General


Applications
Sauces,Meat substitutes,Fish,Convenience foods,Soups,Raw fruit salads,Salads,Rice pudding,Ham chunks,Fresh meat,Spinach,Pet food,Vegan products,Vegetable salads,Baked goods,Potato salad,Wet pet food,Confectionery,Stews,Vegetarian products,Dairy products
End products
Processed spinach portions,Tomato bisque,Fresh fruit medley cups,Smoked salmon fillets,Cheddar cheese blocks,Sourdough bread loaves,Chocolate truffles,Canned minced meat,Creamy rice pudding cups,German potato salad,Beef stew with carrots,Diced ham segments,Greek salads,Plant-based burger patties,Marinara sauce,Salmon wet food pouches,Vegan sausages,Mixed vegetable salad kits,Ready-to-eat lasagna,Canned dog food
Steps before
Mixing,Massaging,Filling,Grinding
Steps after
Packing,Sterilization,Product handling,Portioning,Thermo-forming
Input ingredients
fresh meat,raw fruit,vegetable salads,vegetables,pieces of ham
Output ingredients
chunks of ham,meat,dairy,convenience food,pet food,fish,confectionery,spinach,potato salad,rice pudding,meat stew with vegetable inserts,small-piece ham,wet pet food
Market info
Handtmann is known for its engineering expertise in providing high-quality, tailor-made processing solutions, particularly in the food industry, with a strong reputation for innovation, reliability, and technical support in portioning and filling equipment.

Technical Specifications


Portion size range
Up to 500 g
Lane options
1-,2-,3-,4- or 2x2-lane
Portion accuracy
Accurate to the gram
Filling method
Vertical filling
Automation level
Turnkey solution
Machine placement
Above table,conveyor,or thermo-forming machine
Adjustability
Moveable and adjustable in height
Clip requirement
Without clip or casing

Operating Characteristics


Automation level
Automatic
Batch vs. continuous operation
Inline Continuous
Vertical filling capability
Yes
Lanes supported
1-4 lane
Portioning accuracy
Accurate to the gram
Changeover flexibility
Adjustable height and position
Direct portioning capability
Yes
Manual intervention reduction
Automatic solution

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Lane configuration
1-,2-,3-,4- or 2x2-lane
Adjustable height
Yes
Discharge method
Vertical filling
Placement
Above table,conveyor,or thermo-forming machine

Custom Options


Lanes configuration
1-,2-,3-,4- or 2x2-lane
Height adjustability
Flexible height placement
Installation placement
Above table,conveyor,or thermo-forming machine
Connection compatibility
Vacuum filler,high vacuum filler