Automatic inline tray sealer for food packaging
Streamline your packaging process with high-speed, reliable tray sealing that adapts to evolving packaging trends, ensuring product freshness and extending shelf life. Optimize efficiency by integrating seamlessly with your existing production line, tackling labor costs while maintaining exceptional sealing performance.
Seals and Preserves Products with MAP and Vacuum
The GT5e Tray Sealer from Proseal is a modular, high-speed tray sealing solution designed with full vacuum and modified atmosphere packaging (MAP) capabilities. It efficiently handles various sealing processes—atmospheric, gas flush, and vacuum—to preserve product quality across applications, including ready meals, personal care, and pharmaceuticals. Capable of sealing up to 96 vacuum gas packs per minute on an 8-impression tool, it boasts automated integration with tray de-nesters, fillers, and multi-head weighers for continuous production flow.
Energy consumption is significantly reduced with the Eseal® system, which enhances seal force while achieving a 92% reduction in energy use. This machine features a user-friendly design with five-minute tool changeover and wash-down protection, ensuring hygienic operations. The GT5e supports multiple packaging styles, adapting to evolving market trends with options like ProTect contactless machine login and eWON remote connection for real-time data access and error handling.
Built with food-approved materials, it comes with customizable features such as film tension monitoring and high oxygen gas flushing, which maximize throughput and minimize waste. Service and maintenance are streamlined through parts upgrades, training, and technology center support, making the GT5e a robust, future-ready choice for diverse industrial sealing needs.
Benefits
- Increases production speed with high throughput, sealing up to 96 packs per minute.
- Reduces energy costs by 92% with the Eseal® electric sealing system.
- Adapts to changing packaging needs with versatile sealing styles and configurations.
- Minimizes maintenance time with quick-release conveyor belts for easy cleaning.
- Enhances operational flexibility with integration capabilities for auxiliary equipment.
- Applications
- Sauces,Sandwiches,Bakery,Oils,Dairy,Seafood,Soups,Dairy alternatives,Seasonings,Personal care,Ready meals,Pet food,Fruits,Nuts,Baby food,Confectionery,Meat,Plant-based protein,Dressings,Poultry,Pharmaceutical
- End products
- Cheddar cheese slices,Olive oil bottles,Garlic dressing bottles,Kibble packets,Tomato ketchup sachets,Chicken breast fillets,Chocolate truffles,Frozen lasagna trays,Salmon fillets,Face cream tubs,Tofu blocks,Turkey and cheese sandwiches,Roasted almond packs,Black pepper spice jars,Almond milk yogurt,Sponge cakes,Chicken noodle soup,Minced beef packets,Sliced apples,Pureed baby fruits,Vitamin capsules
- Steps before
- Tray de-nesting,Filling,Weighing,Labeling
- Steps after
- Packing,Labeling
- Input ingredients
- pre-formed trays,food materials,fish,seafood,pork,red meat,poultry,soft fruit,fresh produce,ready meals,desserts
- Output ingredients
- sealed trays,MAP (Modified Atmosphere Packaging) products,vacuum sealed products,skin packed products,skin plus packaged products,skin deep packaged products
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.
- Capacity
- 96 Vacuum Gas packs per minute
- Tool Changeover Time
- Five-minute
- Mobility
- Fully portable and castor mounted
- Seal Type
- Atmospheric,MAP,VMAP,Skin,Skin Plus,Skin Deep
- Seal System
- Eseal® energy efficient electric seal system
- Seal Force
- Massive increase
- Energy Consumption
- 92% reduction
- Tray Infeed System
- ProMotion high accuracy continuous motion
- Conveyor System
- QR Conveyors with quick release belts
- Tray Sealing System
- High speed,in-line,heat-sealing system
- Integration
- Auxiliary equipment like tray de-nesters,fillers,multi-head weighers and labelers
- Film Monitoring System
- I-film intelligent film reel monitoring
- Gas Flush MAP
- Free flow gas flush MAP (Modified Atmosphere Packaging)
- Automation level
- Fully automatic
- Batch vs. continuous operation
- Inline Continuous
- Changeover time
- Five-minute tool changeover
- CIP/SIP
- Wash-down protection
- Cleaning method
- Manual / CIP
- Integration with auxiliary equipment
- Tray de-nesters,fillers,multi-head weighers,labelers
- Flexibility
- Multiple sealing styles (atmospheric,MAP,VMAP,Skin,Skin Plus,Skin Deep)
- Energy efficiency
- Eseal® system with 92% reduction in energy consumption
- Production speed
- 96 trays/minute with 8-impression tool
- Portability
- Fully portable and castor mounted
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Food category compatibility
- Fish,Seafood,Pork,Red Meat,Poultry,Soft Fruit
- Hygienic Construction Certification
- Food industry approved
- Wash-down Protection Standard
- Yes
- Energy Efficiency Standard
- Eseal® system,92% reduction in energy consumption
- Global Packaging Certification
- MAP,VMAP,Skin Plus capable
- Machine footprint
- Extra-large capacity,single-lane
- Portability
- Fully portable and castor mounted
- Tray size capability
- 8-impression tool
- Construction material
- Food industry approved hygienic construction
- Wash-down capability
- Yes
- Control panel type
- Customizable HMI
- Integration possibilities
- Peripheral equipment integration (de-nesters,fillers,weighers,labelers)
- Seal type flexibility
- Atmospheric,MAP,VMAP,Skin,Skin Plus,Skin Deep
- Machine connection system
- eWON for real-time data and remote support
- Film monitoring system
- I-film intelligent reel monitoring
- Conveyor system
- Active conveyors for straight-through operation
- Seal method
- All around seal only (No Cut),Close Cut,Inboard Cut
- Control integration
- Optional integration with peripherals
- Login system
- ProTect contactless login and audit trail
- Sale options
- Sale,Lease Purchase and Rental
- Film coding and printing
- Available
- Seal element
- Hot Rod for Smooth Wall Foil Trays