Aseptic cooking line for plant-based products

Enhance your production efficiency and product quality with an advanced double aseptic cooking line, ideal for optimizing heat transfer and preserving nutritional integrity in high-viscosity and particle-laden formulations.

Processes and Cooks in Aseptic Conditions

The Double Aseptic Cooking Line T-Sensation by Aurum Process Technology is a versatile reactor system that excels in aseptic food and industrial processing. This horizontal, stainless steel reactor processes volumes from 50 to over 1,000 liters, making it ideal for both batch and continuous operations. Its highly efficient design features multiple service fluid plates to maximize heat transfer, minimizing processing time without compromising product quality. The integrated scraping system ensures thorough mixing, enhancing heat transfer efficiency, and reducing fouling. Designed to operate under both pressurized and vacuum conditions, this reactor is suitable for a wide range of products, including those with varying viscosities and particle sizes. The T-Sensation is patent-protected, highlighting its unique capability in handling processes like evaporation, crystallization, and defrosting with high energy efficiency. Engineered for integration into complex production lines, it supports aseptic processing, ensuring the integrity and safety of end-products such as vegetable broths, apple puree, facial creams, and convenience foods. The system’s compatibility with both liquid and solid inputs further underscores its adaptability across food, body care, and infant food industries.

Benefits

  • Ensures high product quality and integrity with minimal shearing and crushing.
  • Enhances energy efficiency by optimizing heat transfer, reducing operational costs.
  • Minimizes product loss and cleaning cycle downtimes, enhancing production efficiency.
  • Adapts to a wide range of viscosities and product types, offering flexibility in production.
  • Supports both batch and continuous processes, increasing operational versatility.

General


Applications
Sauces,Industrial vegetable processing,Broths,Convenience food,Vegetable creams,Body care,Industrial fruit processing,Infant food
End products
Ready-to-eat curry,Vegetable broths,Pumpkin soup,Apple puree,Baby carrot puree,Diced carrots,Facial cream,Tomato sauce
Steps before
Drying,Grinding,Purification
Steps after
Sterilization,Packing,Cooling
Input ingredients
broths,industrial fruit,body care products,convenience food,sauces,vegetable creams,infant food,industrial vegetables,products of varying viscosity,products with particles of variable sizes
Output ingredients
processed broths,processed industrial fruit,processed body care products,processed convenience food,processed sauces,processed vegetable creams,processed infant food,processed industrial vegetables,high-quality processed product,products maintaining nutritional properties,low shearing products,products without pressure loss,products without loss during cleaning
Market info
Aurum specializes in the design and manufacture of custom-engineered industrial equipment, known for their innovative solutions, high-quality craftsmanship, and reliable performance in complex projects, establishing a strong reputation in the ETO equipment market.

Technical Specifications


Processing Capacity
50-1000+ L
Material
Stainless Steel
Heat Transfer Efficiency
High
Operating Pressure
Pressurised / Vacuum
Scraping System
Yes
Batch vs. Continuous
Batch / Continuous
Process Type
Aseptic
Loading Method
Worm screw / Chain or belt-type bucket elevators
Surface
Scraped Plates and Heating Jacket

Operating Characteristics


Working mechanism
Scraped surface reactor
Batch vs. continuous operation
Batch / Continuous
Heat transfer efficiency
Optimized with scraping system
Vacuum operation
Yes
Automation level
High (patented technology)
Aseptic processing
Yes,with direct cooling
Integrated steps
Evaporation,crystallizing,defrosting
Product volume capacity
50–1000+ liters

Product type Characteristics


Viscosity
Any degree
Particle size
Variable
Product integrity maintenance
Yes

Physical Characteristics


Reactor Size
50–1000+ L
Material
Stainless Steel
Heat Transfer Surface
Maximized through plate design
Product Loading Type
Worm screw or belt-type bucket elevators
Orientation
Horizontal
Internal Plates
For service fluid flow
Scraping System
Optimized for mixing and heat transfer

Custom Options


Reactor volume
50–1000+ liters
Material
Stainless steel
Heat transfer design
Scraped surface
Operational Mode
Batch / Continuous
Integration possibilities
Aseptic processing systems
Load method
Worm screw / Chain or belt-type bucket elevators