Top load cartoner for various carton shapes

Optimize your production line with a versatile cartoning solution, perfect for seamlessly forming and assembling different carton shapes with high-speed precision.

Forms and Fills Cartons Rapidly

The Topload Cartoner CFM from Viking Masek is a robust carton forming and filling machine designed to meet the demands of various industries, such as food, beverage, and healthcare. It distinguishes itself with its capability to run different carton shapes through single, double, or triple head operation, offering flexibility for diverse product lines. The machine seamlessly integrates into high-speed production environments, supporting applications from packaging granola bars to medical testing kits. With a throughput of up to 150 cartons per minute, it ensures efficient and continuous operation. Equipped with servo drives and controlled by Siemens or Allen Bradley systems, the Topload Cartoner CFM offers precise automation with remote diagnostics capability. Constructed from rugged stainless steel, it is both durable and hygienic, suitable for stringent industry standards. Optional features include various closure systems and extended carton magazine for versatile production needs. Maintenance is streamlined through off-the-shelf components and a built-in vacuum pump, ensuring minimal downtime and easy access for cleaning and part replacement.

Benefits

  • Enhances production efficiency with high-speed operation up to 150 cartons per minute.
  • Offers flexibility with single, double, or triple head configuration for diverse product lines.
  • Minimizes downtime with easy format changeover and off-the-shelf components.
  • Reduces labor costs through automated servo-controlled systems and remote diagnostics.
  • Ensures durability and compliance with rugged stainless steel construction and IP54 design.

General


Applications
Treats,Medical devices,Snacks,Bakery,Cheese,Organic foods,Medical testing kits,Fish,Liquids,Food,Fresh fruit,Non-food products,Beans,Supplies,Pills,Cannabis,Capsules,Candy,Pasta,Pet food,Individual quick frozen (iqf),Nuts,Natural,Rice,Health,Cereal,Beverage,Meat,Coffee,Medical,Vegetables,Poultry,Powders
End products
Spaghetti,Mixed nuts packs,Packaged chicken breasts,Canned beans,Cheddar cheese slices,Instant coffee packets,Vitamin supplements,Potato chips,Packaged spinach,Protein powder,White rice,Printer cartridges,Fresh apple slices,Granola bars,Dry dog food,Canned tuna,Pain relief capsules,Bandages,Cornflakes,Syringes,Rapid covid-19 test kits,Frozen vegetables,Cat treats,Muesli base flakes,Organic granola,Sliced bread,Cannabis-infused edibles,Chocolate bars,Bottled cold-pressed juice
Steps before
Carton Supply Preparation,Format Changeover Setup
Steps after
Carton Packing,Closure Application,Quality Inspection,Carton Palletizing
Input ingredients
flat carton blanks,packaging materials,carton shapes
Output ingredients
assembled cartons,filled cartons,sealed cartons
Market info
Viking Masek is known for manufacturing innovative packaging machinery. They specialize in automated packaging solutions, including vertical and horizontal form-fill-seal machines, and are reputed for quality, flexibility, and custom-engineered solutions for various industries.

Technical Specifications


Max Speed
150 cpm
Carton Size (Intermittent)
Min 40 mm x 50 mm x 20 mm
Carton Size (Intermittent)
Max 400 mm x 600 mm x 400 mm
Configuration
Single,double,or triple head
Closure Systems
Lock style,hot melt,or hot air systems
Machine Footprint
1500 - 1800 mm W x 2600 mm L x 2100 - 2400 mm H
Weight
800 - 1400 kg
Air Pressure
6 bar (15–18 CFM at 90 PSI)
Power Supply
4 - 12kVA
Servo Drives
Included
Construction Material
Rugged stainless steel
IP Rating
IP54 construction
Automation
Siemens or Allen Bradley controls

Operating Characteristics


Working mechanism
Topload cartoning
Automation level
PLC-controlled
Changeover time
Easy format changeover
Batch vs. continuous operation
Continuous
Carton configuration
Single,double,or triple head
Cleaning method
Manual clean due to accessibility
Carton supply control
Controlled carton supply

Material Compatibility


Abrasion resistance
High durability
Corrosive resistance (e.g. acids)
Stainless steel construction
Cleanability
Easy clean surfaces
Density/particle size
Compatible with various carton shapes

Physical Characteristics


Machine Footprint
1500 - 1800 mm W x 2600 mm L x 2100 - 2400 mm H
Weight
800 - 1400 kg
Physical Construction Material
Rugged stainless steel construction

Custom Options


Integration
Remote diagnostics
Frame size
Different frame sizes to accommodate large carton size range
Closure system
Various styles of closure systems
Forming head
Adjustable forming head
Carton magazine
Extended carton magazine
Construction type
IP65 washdown construction
Carton supply
Controlled carton supply
Vacuum system
Vacuum pump included