Tablet and capsule diverter

Streamline your tablet and capsule production with precise container filling and flexible configuration for varying output requirements, ensuring seamless integration into existing processes for optimized output.

Diverts and Organizes Tablets and Capsules Continuously

The V4000 Drum Diverter from Krämer AG is an electronically controlled solution tailored for pharmaceutical and nutraceutical manufacturers, ensuring efficient and precise tablet and capsule handling. This diverter allows continuous operation by efficiently diverting tablets and capsules into up to 12 different containers, minimizing downtime and enhancing production flow. Compatible with the KD7015 and KD7035 deduster models, it seamlessly integrates into existing production lines, supporting continuous monitoring and process control either directly by the deduster or linked with tablet presses and capsule filling machines.

The V4000’s design handles a range of products from aspirin tablets to herbal supplement capsules, accommodating varying shapes and sizes with ease. It offers substantial throughput, capable of operating at speeds up to 10,300,000 micro-tablets per hour, and ensures GMP and CE compliance, reinforcing its suitability for pharmaceutical and nutraceutical applications. Built with robust materials like AISI 316L, it withstands corrosive environments, ensuring longevity and reliability. Optional features such as jam sensors and sample collection add further customization, backed by Krämer AG’s engineering expertise and support, to adapt to specific production requirements.

Benefits

  • Enhances production efficiency by continuously diverting tablets and capsules into multiple containers with minimal manual intervention.
  • Increases accuracy and product integrity with precise, electronically controlled distribution mechanisms.
  • Maximizes throughput with the capability to manage up to 10,300,000 micro-tablets per hour.
  • Ensures regulatory compliance with GMP and CE standards, promoting safe pharmaceutical production environments.
  • Offers robust and reliable operation in corrosive settings with durable construction from AISI 316L materials.

General


Applications
Nutraceuticals,Supplements,Capsules,Pharmaceutical tablets
End products
Herbal supplement capsules,Vitamin d capsules,Calcium supplement tablets,Probiotic capsules,Multivitamin tablets,Aspirin tablets,Fish oil supplement capsules,Effervescent vitamin c tablets
Steps before
Tablet Pressing,Capsule Filling
Steps after
Packing,Sample Collection
Input ingredients
tablets,mini/micro-tablets,effervescent tablets,capsules
Output ingredients
multiple containers,sample collector
Market info
Kraemer is known for designing and manufacturing customized engineered-to-order equipment for industrial applications, leveraging advanced engineering expertise to deliver high-quality, reliable solutions tailored to meet specific client needs in various sectors.

Technical Specifications


Discharge sequence
Electronically controlled
Number of positions
Max. 12
Number of outlets
2-4-6-8-10-12
Power Supply
24 VDC
Peak current
1.7 A
Drive unit technology
Gear motor
Weight
10-15 kg
Product inlet
2.5" tri-clamp
Product outlet
Ø 60 mm
Protection rating drive unit
IP65
Protection rating housing/controller
IP65
Processing of tablets
Ø3-35 mm
Processing of mini/micro-tablets
Ø1.5-3 mm
Processing of effervescent tablets
Ø25-35 mm
Processing of capsules
Nr. 4-00
Conveying speed mini/micro-tablets <Ø2.5 mm
10'300'000 tabs/h
Conveying speed tablet Ø5 mm
6'300'000 tabs/h
Conveying speed tablet Ø13 mm
574'000 tabs/h
Conveying speed tablet Ø20 mm
240'000 tabs/h
Conveying speed tablet Ø25 mm
95'000 tabs/h
Conveying speed tablet Oblong 16.3 x 7.6 x 5.7 mm
770'000 tabs/h
Conveying speed capsule size Nr. 4
300'000 caps/h
Conveying speed capsule size Nr. 3
300'000 caps/h
Conveying speed capsule size Nr. 2
300'000 caps/h
Conveying speed capsule size Nr. 1
300'000 caps/h
Conveying speed capsule size Nr. 0
300'000 caps/h
Conveying speed capsule size Nr. 00
250'000 caps/h

Operating Characteristics


Automation level
Automatic
Batch vs. continuous operation
Continuous
Cleaning method
Manual
Process control integration
Controlled by deduster or filling machine
Jam monitoring
Sensor at inlet
Filling level monitoring
Optional
Sample collection option
Yes

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Compatible equipment
Deduster models,tablet press,capsule filling machine


ATEX certification
ATEX 94/9/EG
CE compliance
Yes
GMP compliance
Yes

Physical Characteristics


Number of positions
Up to 12
Product inlet size
2.5" tri-clamp
Product outlet size
Ø 60 mm
Weight
10-15 kg

Custom Options


Number of outlets
2-4-6-8-10-12