Automated cold cuts loading system
Optimize your production line with a flexible side loading solution designed for precise handling, grouping, and portioning of cold cuts and deli products while ensuring hygienic operations and high throughput.
Loads, Groups, and Portions Food Products
The SmartLoader from Weber Food Technology is a fully automatic loading solution that precisely portions and groups products for the food processing industry. This equipment utilizes a servo-motor-driven conveyor system, featuring retraction belts for efficient handling of individual products or entire portions. Ideal for applications including cheese, bacon, deli meats, and plant-based products, it creates consistently accurate portion formats with the capability for overlapping. The SmartLoader supports up to 120 products or portions per minute, with individual slice output reaching up to 170 slices per minute per track depending on size.
Engineered for seamless integration into your production line, the SmartLoader interfaces smoothly with upstream and downstream processes through its hygienic design, significantly enhancing workflow efficiency. With PLC control and a user-friendly interface, the SmartLoader ensures easy operation and quick adaptability to different product types and formats. Its compact design, with configurable pulling lengths and foil widths, allows for flexible installation even in space-constrained facilities.
Equipped for rigorous food safety standards, the SmartLoader facilitates easy cleaning and maintenance, minimizing downtime and optimizing productivity. Supported by Weber’s engineering expertise, customization options are available to tailor the SmartLoader to your specific production needs, ensuring it meets the unique requirements of your operations.
Benefits
- Enhances production efficiency by handling up to 170 slices per minute per track.
- Minimizes labor costs with fully automatic, servo-motor-driven operation.
- Reduces contamination risk with hygienic design compatible with food safety standards.
- Increases operational flexibility with adaptable portion formats and overlapping capabilities.
- Streamlines integration into existing production lines with compact, configurable design.
- Applications
- Deli,Snacks,Sandwich,Ready meal,Vegetarian,Cheese,Convenience,Cooked ham,Veggie,Vegan,Raw sausage,Bacon,Raw ham,Fresh meat,Fish,Petfood
- End products
- Smoked bacon strips,Salmon fillets,Vegan cheese slices,Pre-packaged salads,Turkey breast deli slices,Honey glazed ham,Club sandwich,Plant-based burger patties,Pepperoni slices,Beef steak cuts,Potato chips,Parma ham,Lasagna ready meal,Cheddar slices,Tofu scrambles,Kibble dog food
- Steps before
- Slicing,Grouping,Line-up
- Steps after
- Packaging,Labeling,Sorting
- Input ingredients
- bacon,bakery,cheese,deli,dried sausage,fresh meat,fish,pet food,raw/smoked ham,ready meal,sandwich,snacks,vegetarian,vegan,whole muscle
- Output ingredients
- portions,groups,format sets,individual slices,pieces,overlapping portions
- Market info
- Weber Maschinenbau Germany is renowned for its innovative solutions in the food processing industry, specializing in industrial slicing machines and equipment for high-quality meat and cheese processing, offering precision and efficiency to leading global manufacturers.
- Number of tracks
- max. 2
- Pulling length
- max. 600 mm (optional up to 800 mm)
- Foil width
- max. 600 mm
- Height
- 1385 mm
- Infeed width
- 250 mm
- Length
- 1282 mm (+700 mm)
- Product/portion output per min
- 120 (depending on the product/portion size)
- Individual slice output per track per min
- 150/170 (depending on slice/portion size)
- Width
- 2181 mm
- Automation level
- Fully automatic
- Cleaning method
- Hygienic design,easy to clean
- Batch vs. continuous operation
- Continuous
- Flexible application
- Portions,groups,individual slices
- Portion formatting
- Overlapping,format set
- Servo-motor-driven conveyors
- Line-up and loading conveyors
- Output rate
- Up to 150/170 slices per track per min
- Width flexibility
- Foil width up to 600 mm
- Machine footprint
- Length
- Infeed width
- 250 mm
- Maximum foil width
- 600 mm
- Maximum pulling length
- 600 mm (optional up to 800 mm)
- Number of tracks
- Max 2
- Control panel type
- HMI with user-friendly interface
- Integration possibilities
- Compatible with existing systems
- Flexibility and simplicity
- Easy to operate and adjust
- Loading configurations
- Retractable line-up and grouping conveyors
- Footprint
- Compact design