High-speed tea bag packaging for naked or heatsealed envelopes

Need to enhance production efficiency in tea packaging? Discover a versatile solution that neatly organizes tea and herbal products into secure knotted bags, offering both naked and sealed options, with additional cartoning capabilities for streamlined processing.

Processes and Packages Knotted Tea Bags

The MD20 from IMA Group is a versatile tea bag knotting and cartoning machine that efficiently supports the production of knotted teabags for various teas and herbs, including green tea and herbal blends. Producing up to 200 bags per minute, it utilizes a double-knotting mechanism to securely seal each bag, preserving the flavor and contents. Designed to handle both naked and heat-sealed outer envelope bags, this machine can be equipped with an automatic cartoning attachment for pre-glued boxes, enhancing packaging and logistical efficiency. With its advanced supervision software and integrated video camera for knot conformity, the MD20 ensures operational precision and product quality.

Further enhancing its role in production lines, the machine processes materials ranging from paper to aluminum and PE films, versatility that accommodates different packaging needs. The MD20’s energy efficiency is achieved through its optimal motor control, reducing power consumption to approximately 5.5 kW, while also offering savings on packaging materials by up to 8% with its innovative design. Constructed for reliability and ease of maintenance, the machine features robust construction, optional hand-removal units, and centralized monitoring, making it an ideal solution for tea producers looking to enhance productivity and product consistency.

Benefits

  • Enhances production efficiency by processing up to 200 tea bags per minute.
  • Secure double-knotting design preserves flavor, reducing product waste.
  • Integrates seamlessly into existing lines with optional cartoning attachment.
  • Offers material savings of up to 8% with flexible packaging options.
  • Ensures consistent quality with automated monitoring and knot conformity checks.

General


Applications
Herbal teas,Tea bags,Filter paper pods,Herbal teas bags,Tea,Pouches,Single serve capsules
End products
Green tea bags,Chamomile herbal tea bags,Peppermint herbal tea pouches,Black tea capsules,Jasmine tea filter paper pods,Earl grey single serve capsules,Hibiscus herbal tea knotted bags
Steps before
Tea leaf sorting,Ingredient weighing,Tea blending
Steps after
Cartoning,Palletizing,Distribution
Input ingredients
tea,herbs,non-heatsealable paper,heatsealable outer envelopes,aluminium,PE materials,filter paper
Output ingredients
knotted teabags,naked bags,heatsealed outer envelopes,jumbo bags,pre-glued cartons
Market info
IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.

Technical Specifications


Output Speed
Up to 200 bags/minute
Bag Capacity
Up to 4.0 grams
Bag Volume
Max. 14.2 cm³
Power Installed
12-13 kW
Power Consumption
5.5-6 kW
Air Consumption
500-800 Nl/min. at 6 bar
Machine Net Weight
Max. 3,600-4,200 Kg
Bag Type
Knotted teabags
Envelope Material Compatibility
All paper,aluminium and PE materials
Envelope Material Thickness
40 to 80 µm
Knots
Two subsequent knots per bag
Video Camera Monitoring
Knot conformity control
Cartoning Attachment
For pre-glued cartons
Jumbo Bag Size
45 x 63 mm
Packaging Material Savings
Up to 8%

Operating Characteristics


Working Mechanism
Knotted teabags production
Integrated Steps
Optional cartoning for pre-glued cartons
Automation Level
PLC and video camera monitoring
Batch vs. Continuous Operation
Continuous
Production Rate
Up to 200 bags/minute
Supervision Software
Dedicated supervision software
Sustainability
Use of eco-friendly packaging materials
Quality Control
Video camera checks knotting and bag conformity
Changeover Options
Manual hand-removal or automatic cartoning

Material Compatibility


Paper,aluminium and PE materials
80 down to 40 µm
Herbal teas
Jumbo bags (45 x 63 mm)


CE marking
Yes
FDA materials
Compliance with food-grade materials
GMP Compliance
Manufacturing for food safety

Physical Characteristics


Machine Footprint
Not specified
Bag Capacity
Up to 4.0 grams
Bag Volume
Max. 14.2 cm³
Output
Up to 200 bags/min
Machine Net Weight
Max. 3,600-4,200 Kg
Power Installed
12-13 kW
Power Consumption
5.5-6 kW
Air Consumption
500-800 Nl/min at 6 bar
Bag Type
Knotted,double-chamber

Custom Options


Cartoning Attachment
Optional for pre-glued cartons
Hand Removal Unit
Counted or uncounted teabags
Sustainable Packaging Materials
Eco-friendly options available
Video Camera System
For knot conformity control