Pre-formed container filling system for multi-layer products
Efficiently handle a diverse range of products with this flexible carousel system, ideal for creating sophisticated multi-layer desserts and precisely filling both liquid and dry goods, optimizing your production line’s speed and versatility.
Fills and Seals Multi-layer and Liquid Products
The Trepko 500 Series is a versatile carousel filling and packaging machine tailored for high-speed production in the food and beverage industry. It efficiently handles a range of products, from delicate desserts to liquid and dry products, using a flexible multi-fill system. With the ability to incorporate multiple depositor types, it seamlessly integrates with your production line to create sophisticated multi-layer designs, such as yogurt parfaits and fruit jellies.
Capable of processing up to 5,000 cups per hour, the 500 Series excels in automation with its servo-driven mechanics and PLC control, ensuring reliable and continuous operation. Available customization options, including hygienic features like UV radiation and chemical sterilization, enhance its suitability for demanding packaging requirements. The machine’s robust stainless-steel construction ensures durability and low maintenance, while its CIP/SIP capability facilitates efficient cleaning. Ideal for dairy producers and packaging companies, it combines efficiency with precision, providing engineering support for tailored configurations.
Benefits
- Enhances production flexibility with customizable multi-fill applications for diverse product types.
- Minimizes operational downtime with quick and easy changeovers between packaging sizes.
- Reduces maintenance costs due to robust construction and long-lasting material components.
- Ensures product integrity with automated hygienic options, including CIP/SIP and sterilization processes.
- Increases production efficiency by handling up to 5,000 cups per hour with reliable automation.
- Applications
- Multi-layer products,Dry products,Liquid products,Semi-liquid products,Desserts
- End products
- Powdered milk,Ready-to-eat pudding,Sauces,Milk,Instant drink powders,Whipped cream layered mousse,Salad dressings,Dry spices,Condiments,Fruit jellies,Fruit juice,Trifle desserts,Yogurt parfait
- Steps before
- Container preparation,Container sterilization
- Steps after
- Packing,Sealing,Lidding
- Input ingredients
- pre-formed containers,liquid products,semi-liquid products,dry products,cups,foils
- Output ingredients
- filled pre-formed containers,multi-layer filled products,desserts,sealed cups,packaged containers
- Market info
- Max. cup Dimensions – round
- 210 mm
- Max. cup Dimensions – rectangular
- 180×180 mm
- Max. cup Depth
- 120 mm
- Max. Output (cups/hr)
- 2500–5000
- Power Supply
- 3 x 400V + Pe + N
- Compressed Air
- 30–36 m³/h,6 bar
- Lanes
- 12
- Working Mechanism
- Carousel principle
- Automation Level
- Automated with modern drives,mechanical and servo technology
- Multi-fill Applications
- Liquid,semi-liquid,dry,hand placement
- Changeover Time
- Quick and easy
- Batch vs. Continuous Operation
- Continuous inline
- CIP/SIP
- Available for dosing system and packaging area
- Cleaning Method
- CIP / UV radiation
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container size
- Various
- Up to 210 mm round,180x180 mm rectangular
- Container shape
- Round/Rectangular
- Multi-layer product capability
- Yes
- Product type
- Liquid,Semi-liquid,Dry
- Maximum cup depth
- 120 mm
- Sealing option
- Pre cut foil heat seal / Snap-on lid / Foil from reel
- Hygienic design
- Yes,includes sterile air cabin and UV radiation options
- Application speed
- Up to 5000 cups/hr
- Automation level
- Automated with modern servo technology
- Sterilization methods
- Chemical,UV,CIP/SIP
- Machine length
- Variable to suit specified product
- Multi-fill applications
- Liquid,semi-liquid,dry products,hand placement
- Machine length
- Variable,suits specified product
- Depositors
- Pre and post-depositors
- Packaging changeover
- Quick and easy