Aseptic sterilizers for tomato products
Ensure your tomato-based and fruit products remain safe and shelf-stable with advanced aseptic sterilization, facilitating seamless integration with upstream processes like sorting and downstream solutions like aseptic filling.
Processes and Sterilizes Liquid and Slurry Products
The Aseptic Concentric Tube Sterilizer from FBR ELPO is engineered for seamless integration into food processing lines, specializing in sterilization and aseptic filling. This equipment efficiently processes liquid and slurry products such as tomato paste, fruit purees, and concentrated juices. It operates on a concentric tube system allowing for continuous, high-speed processing while maintaining product integrity and safety. Capable of handling diverse production capacities, this sterilizer supports applications in food and beverage manufacturing, particularly in tomato and fruit processing industries. Its PLC-controlled automation ensures precise operation, with options for complete remote monitoring and control. Energy-efficient design includes variable speed drives, reducing operational costs and environmental impact. Built with corrosion-resistant materials, the sterilizer ensures longevity and compliance with industry standards like FDA and GMP. Cleaning is simplified with an integrated CIP system, minimizing downtime and maximizing production efficiency. Customization options and engineering support allow for tailored solutions that meet specific production requirements.
Benefits
- Increases production efficiency with continuous high-speed operation.
- Ensures product safety and quality with precise aseptic filling.
- Minimizes energy costs through variable-speed motor optimization.
- Reduces cleaning time and contamination risk with integrated CIP system.
- Supports diverse product processing, enhancing versatility and market reach.
- Applications
- Sauces,Formulated products,Liquid formulations,Concentrated juices,Fruit processing,Tomato-based products
- End products
- Smoothies,Ketchup,Liquid nutritional supplements,Tomato puree,Pasta sauce,Formulated fruit beverages,Tomato paste,Orange juice concentrate,Apple juice concentrate,Diced tomatoes,Fruit puree,Salsa
- Steps before
- Receiving and Sorting,Enzymatic Inactivation,Juice Extraction,Evaporation,Pre-Concentration,Dicing,Peeling
- Steps after
- Aseptic Filling,Packing,Bag in Box Completion
- Input ingredients
- tomato based products,concentrated juices,products with pieces
- Output ingredients
- sterilized tomato products,aseptically filled products,Bag in Box products
- Market info
- FBR ELPO is known for its expertise in manufacturing industrial equipment, specializing in engineered-to-order solutions for food and beverage processing, particularly in thermal processing and aseptic technology, and holds a strong reputation for innovation and reliability in the market.
- Sterilizer type
- Concentric tubes with double,triple,quadruple pipes
- Sterilizer type
- Elliptical tubes for special applications
- Sterilizer type
- Scraped surface aseptic sterilizers
- Sterilizer type
- Aseptic plate sterilizers
- Sterilizer type
- Radiofrequency sterilizers
- Container volume
- 200 to 1,000 L
- Bag in Box volume
- 3-5-10-20 L
- Product variability
- From concentrated juices to products with pieces
- Production capabilities
- Adapts to different production capacities
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Viscosity
- Low to high
- Heat sensitivity
- Sensitive to high temperatures
- Container size compatibility
- 200 to 1,000 L
- Container type
- Bag in Box
- Product type
- Concentrated juices,products with pieces
- Sterilizer type
- Concentric tubes / Elliptical tubes / Scraped surface / Plate / Radiofrequency
- Container compatibility
- 200 to 1,000 l
- Bag size for Bag in Box lines
- 3-5-10-20 l
- Piping arrangement
- Double,triple,quadruple pipes
- Integration possibilities
- Can integrate with FBR ELPO’s fillers
- Container support
- 200 to 1,000 L containers,3-5-10-20 L bags
- Production capacity flexibility
- Can satisfy any type of production requirement