Tube filling and sealing for metal and plastic tubes

Achieve precise tube filling and sealing with high speed and efficiency, minimizing waste through accurate orientation and detection systems, ideal for diverse product lines requiring consistent quality.

Fills, Seals, and Crimps Tubes

The TGM S420 Tube Filler and Sealer from Adelphi Manufacturing offers an exceptional solution for high-speed tube packaging across a spectrum of industries, including cosmetics, pharmaceuticals, and food. This equipment excels by automatically filling, sealing, and ejecting up to 4,200 metal tubes or 3,200 polyethylene/laminate tubes per hour, ensuring a streamlined production process.

Its hygienic, lubricant-free design features a tube orientation sensor to minimize waste, aligning each tube correctly for filling. The machine is built with operator safety in mind, housing motors and the drive system below the working table. The unique fold and roll crimping system effectively seals metal tubes, while polyethylene and laminate varieties are sealed using hot air or hot jaws.

Designed for versatility, the TGM S420 handles tubes ranging from 10 to 50mm in diameter and 50 to 240mm in length, making it ideal for products like facial creams, ointments, and even agrochemical gels. This robust machine integrates seamlessly into existing production lines, and its continuous operation mode enhances efficiency by maintaining consistent throughput.

Available exclusively in the UK and Ireland, it comes equipped with options to adapt to your unique manufacturing requirements, supported by Adelphi’s commitment to customization and engineering support.

Benefits

  • Increases production capacity with up to 4,200 tubes per hour.
  • Minimizes material waste through precise tube orientation and filling.
  • Enhances operator safety with motors positioned below the working area.
  • Reduces product changeover time with flexible tube size handling.
  • Supports hygienic operations with crevice-free, lubricant-free design.

General


Applications
Personal care,Food,E-liquid,Beverage,Household products,Oil,Cosmetics,Veterinary,Chemical,Lube oil,Agrochemical,Pharmaceutical
End products
Pet supplement tubes,Toothpaste tubes,Facial cream tubes,Ointment tubes,Juice concentrate tubes,Engine oil tubes,Vape juice tubes,Disinfectant gel tubes,Fertilizer paste tubes,Cbd oil tubes,Mayonnaise tubes,Pesticide gel tubes
Steps before
Tube Printing,Tube Orientation
Steps after
Crimping,Sealing,Quality Inspection,Packing
Input ingredients
metal tubes,polyethylene tubes,laminate tubes
Output ingredients
filled metal tubes,filled polyethylene tubes,filled laminate tubes,sealed metal tubes,sealed polyethylene tubes,sealed laminate tubes
Market info

Technical Specifications


Filling speed
Up to 4,200 tubes per hour (metal tubes),3,200 tubes per hour (polyethylene/laminate tubes)
Tube diameter
Metal tubes
Tube length
50 - 240mm
Automation
Highly efficient automatic filling,closing,and ejection
Sealing method
Fold and roll crimping system for metal
Hot air or hot jaws for polyethylene/laminate tubes
Safety features
Motors and machine drive below working table
Hygienic features
Hygienic crevice-free surfaces and lubricant-free operation
Waste reduction
Tube print orientation and sensor to detect tube right way up

Operating Characteristics


Filling speed
Up to 4,200 tubes per hour
Type of operation
Automatic
Tube orientation
Print orientation and sensor detection
Safety features
Motors and drive below working table
Sealing method
Metal tubes
Polyethylene/laminate
hot air or hot jaws
Automation level
Highly efficient automatic filling,closing,and ejection
Waste management
Minimized through orientation and sensor
Hygiene
Crevice-free surfaces and lubricant-free operation

Material Compatibility


Cleanability
Hygienic crevice-free surfaces

Physical Characteristics


Tube diameter for metal
10 - 42mm
Tube diameter for polyethylene/laminate
10 - 50mm
Tube length
50 - 240 mm
Discharge method
Automatic ejection

Custom Options


Control panel type
PLC-controlled
Discharge method
Automatic ejection
Filling volume customization
10-50 mm