Aseptic cooking line for industrial food processing
Achieve seamless aseptic cooking and filling for diverse food products, ensuring integrity and quality with minimal fouling and energy use, while accommodating both batch and continuous operations.
Processes and Cooks Aseptic Products
The T-Sensation from Aurum Process Technology is a highly efficient aseptic cooking and reactor system, uniquely patented for enhanced performance over conventional reactors. This horizontal, stainless steel reactor excels in processing volumes ranging from 50 to over 1000 liters, reducing processing time through its optimized heat transfer surface and scraping system. Its design accommodates a wide range of applications, from broths and sauces to moisturizing creams and infant food, by efficiently processing any viscosity and particle size, under both pressurized and vacuum conditions.
The reactor supports batch and continuous operations without requiring pump-fed input, thanks to its adaptable loading using worm screw or bucket elevators. T-Sensation’s energy efficiency is augmented by its heat-enhancement technology, minimizing product loss and reducing fouling. Additional benefits include easy integration with existing production lines, potential customization options, and compliance with food-grade and industrial standards, making it an ideal solution for food, beverage, dairy, and cosmetics industries seeking to enhance their processing capabilities.
Benefits
- Enhances energy efficiency by optimizing heat transfer and reducing fouling.
- Maintains product integrity with low levels of crushing and shearing.
- Supports flexible production with batch and continuous operation options.
- Minimizes product loss and pressure drop during processing.
- Ensures easy integration with existing production lines via versatile loading options.
- Applications
- Sauces,Broths,Convenience food,Industrial fruit products,Vegetable creams,Body care products,Industrial vegetable products,Infant food
- End products
- Moisturizing creams,Ketchup,Pumpkin soup,Caramel sauce,Skin lotions,Mashed potatoes,Apple sauce,Pea soup,Vegetable pastes,Tomato paste,Pureed baby food,Fruit puree,Chicken stock
- Steps before
- Ingredient preparation,Raw material handling,Mixing,Grinding
- Steps after
- Cooling,Filling,Packaging,Sterilization
- Input ingredients
- broths,vegetable creams,sauces,infant food,industrial fruit,industrial vegetables,products with variable viscosity,products with particles of variable sizes
- Output ingredients
- high-quality products,products that maintain integrity,products processed under aseptic conditions,pressurised or vacuum-processed products,crystallised products,evaporated/concentrated products
- Market info
- Aurum specializes in the design and manufacture of custom-engineered industrial equipment, known for their innovative solutions, high-quality craftsmanship, and reliable performance in complex projects, establishing a strong reputation in the ETO equipment market.
- Capacity
- 50–1000+ litres
- Material
- Stainless steel
- Heat Transfer Surface
- Maximized
- Scraping System
- Included
- Pressure Conditions
- Pressurised or vacuum
- Processing Type
- Batch or Continuous
- Automation
- Not specified
- Cleaning Method
- Not specified
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- SCADA
- Pressurised operation capability
- Yes
- Vacuum operation capability
- Yes
- Energy consumption
- High efficiency
- Product mixing efficiency
- High
- Cleaning method
- CIP
- Load method
- Worm screw / Chain-type bucket elevator
- Heat transfer efficiency
- High
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Horizontal design
- Material
- Stainless steel
- Reactor volume
- 50 to 1000+ liters
- Mixing method
- Scraped surface mixing
- Discharge method
- Worm screw,chain- or belt-type bucket elevators
- Operation type
- Batch or continuous
- Control panel type
- HMI / Touchscreen / Interface
- Integration possibilities
- SCADA / DCS / PLC Integration
- Material of construction
- Stainless steel
- Configuration
- Horizontal reactor
- Capacity range
- 50 – 1000+ litres
- Heating system
- Scraped surface heat exchanger
- Loading mechanism
- Worm screw / Belt-type bucket elevators