Automatic metal powder filling system for 3d printers

Ensure seamless operation of your 3D printing process with a system that delivers consistent metal powder flow, minimizes contamination risks, and maintains print quality by drying and conveying powder efficiently.

Ensures Continuous Metal Powder Supply

The vLoader 250 from Volkmann USA revolutionizes metal additive manufacturing by automatically managing the metal powder supply for 3D printers. Utilizing a vacuum conveying system, it ensures a continuous and contamination-free powder flow, directly improving print quality through enhanced powder handling and optional drying with the vDryer module. It’s ideal for applications ranging from aerospace prototypes to medical implants, efficiently processing metal powder bed fusion parts and other 3D printed components. The vLoader 250 can handle various production needs, integrating seamlessly with existing systems such as buffer reservoirs and reprocessing setups, and it facilitates operations across processing and pre-processing departments in industries like aerospace, automotive, and metalworking. Constructed for automatic and continuous operation, it supports unmanned 24/7 production, minimizing interruptions. Engineered for easy retrofitting and installation, it offers metalworking companies an elegant solution to optimize their additive manufacturing workflows.

Benefits

  • Minimizes manual labor by automating the powder loading process for 3D printers.
  • Ensures consistent print quality through moisture-controlled powder handling.
  • Enhances safety with a closed-loop system that prevents contamination.
  • Increases operational efficiency with seamless integration into existing production lines.
  • Supports unmanned continuous production, reducing the risk of process interruptions.

General


Applications
Metal powders,Industrial components,3d printing components,Additive manufacturing,Manufacturing materials
End products
Metal powder bed fusion parts,Metal tooling inserts,3d printed metal components,Automotive metal prototypes,Medical implants,Metal fixtures for industrial use,Powder metal parts for aerospace
Steps before
Powder drying,Powder reprocessing,Buffer filling,Powder extraction,Vacuum drying
Steps after
Depowdering,Component quality inspection,Powder storage
Input ingredients
metal powder,moist metal powder,aluminum powder,stainless steel powder
Output ingredients
dried metal powder,automatic filling of 3D printers,printed components,humid metal powder
Market info
Volkmann is known for manufacturing vacuum conveying systems, specializing in pneumatic conveying of bulk materials. Their reputation for innovative and reliable equipment solutions in various industries positions them as a trusted provider for engineered-to-order material handling systems.

Technical Specifications


Automation
Automatic filling
Conveying Distance
Up to 25 meters
Conveying Height
Up to 5 meters
Operation Mode
Intermittent
Moisture Management
Vacuum drying
Installation Position
On top of 3D printer
Flowability Improvement
Improved with vDryer module
Moisture Removal Time
Within 10 minutes
Source Compatibility
vHub 250,PowTReX,GloveBox,IBC docking station
Field of Application
Additive Manufacturing

Operating Characteristics


Working mechanism
Vacuum conveyor
Integrated steps
Powder drying,filling
Batch vs. continuous operation
Continuous
Automation level
Automatic
Cleaning method
Manual
Changeover time
Minimal,automated system

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container Type
IBC / GloveBox

Physical Characteristics


Machine Footprint
Compact for space-saving installation
Installation Method
Installed on top of the 3D printer
Height Difference for Transport
Up to 5 meters
Pipeline Length
Up to 25 meters
Mounting Type
Special supports with vibration dampers
Buffer Container
Intermittent operation mode
Decoupling Components
Vibration dampers and hose sleeves

Custom Options


Control panel type
PLC-controlled
Integration possibilities
Compatible with common 3D printers
Installation placement
On top of 3D printer
Configuration flexibility
Retrofitting existing printers
Drying module integration
Optional vDryer module