Capsule filling for nutrition and health products
Optimize your production line with advanced capsule filling capabilities designed to increase yields and reduce product loss for nutraceutical powders and granules.
Fills and Seals Capsules with Precision
The GKF Capsylon Series from Syntegon is an automated solution for precise capsule filling and sealing, tailored for the nutraceutical and pharmaceutical sectors. With a modular design, these machines adapt to fill a range of capsule types, from powders to granules, effectively reducing product waste and improving yield. Capable of producing up to 360,000 capsules per hour, the series is ideal for high-volume operations, including vitamins, probiotics, and herbal supplements. Integration into existing production lines is seamless, thanks to its PLC control and user-friendly interface. The machines are energy-efficient, featuring slide-gate technology that minimizes dust and product loss. Built from robust materials, they are compliant with GMP standards, ensuring quality and safety. Maintenance is streamlined through easy-to-clean components and optional CIP systems, while Syntegon offers extensive customization and support to meet diverse production needs.
Benefits
- Increases production capacity with outputs up to 360,000 capsules per hour.
- Reduces product loss and waste through precise dosing and slide-gate technology.
- Simplifies cleaning and maintenance with modular and accessible design.
- Enhances flexibility in handling diverse nutraceutical and pharmaceutical products.
- Ensures compliance with GMP standards for reliable and safe production.
- Applications
- Prebiotics,Vitamins,Nutrition,Nutraceuticals,Pellets,Granules,Health products,Powders,Herbal medicines,Probiotics,Dietary supplements
- End products
- Turmeric extract capsules,Omega-3 fish oil capsules,Protein powder capsules,Ginseng capsules,Fiber supplement granules,Probiotic capsules,Flaxseed oil capsules,Iron supplement capsules,Echinacea capsules,Multivitamin tablets,Calcium supplement pellets,Spirulina capsules,Vitamin c capsules,Green tea extract capsules,Coenzyme q10 tablets
- Steps before
- Powder Grinding,Granule Preparation,Pellet Creation
- Steps after
- Capsule Sealing,Checkweighing,Packing,Inspection
- Input ingredients
- powders,pellets,granules,herbs,vitamins,sticky powders,fine-grained powders,fluffy products,abrasive products,fibrous products
- Output ingredients
- filled capsules,sealed capsules,nutraceutical products,pharmaceutical products
- Market info
- Syntegon is known for its expertise in processing and packaging technology, offering innovative solutions for the food and pharmaceutical industries. It has a strong reputation for advanced equipment, sustainability, and customer-oriented service.
- Output
- 3,000 - 360,000 capsules per hour
- Segment bores
- 5 / 11 / 21 / 48
- Machine cycles
- Max. 125 - 140 cycles/min
- Dimensions (HxWxD)
- 2031x868x1200 mm to 2276x1908x1808 mm
- Connected voltage
- 400 V ±10%,50/60Hz,3PH/N/PE
- Power consumption
- 2.5 kW to 23 kW
- Capsule sizes
- Commonly available sizes
- Dosing type
- Precise dosing for sticky or fine-grained powders
- Filling accuracy
- Highly accurate and flexible dosing
- Capsule filler type
- Automatic
- Cleaning method
- Easy cleaning
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch
- Changeover time
- Minimized
- CIP/SIP
- Easy cleaning
- Cleaning method
- Simple cleaning
- Energy efficiency
- High efficiency
- Abrasion resistance
- Yes
- Biological compatibility
- Yes
- Cleanability
- Easy cleaning
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- GKF 705
- Segment bores
- GKF 705
- Machine cycles
- Max. 140 cycles/min (GKF 705,1505,3005),Max. 125 cycles/min (GKF 6005)
- Modular design
- Yes
- Flexible machine design
- Yes
- Slide-gate technology
- Available
- Capsule sizes
- 000 to 5
- Control panel type
- Touchscreen
- Simplified cleaning process
- Easy Cleaning